![]() |
Content
Operating instructions
Maintenance
Dimensions and weight
Capacities
Specifications
Lubricants and fluids
Identification number
Service schedule
Service procedures
Weekly checks
Every 750 1 km or 6 months
Every 15,000 km or 6 months
Every 30,000 km or 12 months
Every 60,000 km or 2 years
Repair of a 1.6 l petrol engine in the engine compartment
Specifications
General description
Compression check - description
Top dead center (TDC) for piston №1 - location
Valve cover - removal and installation
Crankshaft pulley - removal and installation
Drive chain cover - removal and installation
Drive chains - removal, inspection and installation
Drive chain tensioners, guides and sprockets - removal, inspection and installation
Valve clearances - check and adjust
Camshafts and tappets - removal, inspection and installation
Cylinder head - removal and installation
Pallet - removal and installation
Oil pump - removal, inspection and installation
Crankshaft oil seals - replacement
Flywheel - removal, inspection and installation
Engine / transmission mounts - inspect and replace
Repair of 2.0 liter gasoline engine in the engine compartment
Specifications
General description
Compression check - description
Top dead center (TDC) for piston №1 - location
Valve cover - removal and installation
Crankshaft pulley - removal and installation
Drive chain cover - removal and installation
Drive chain - removal and installation
Chain tensioner, guides and sprockets - removal, inspection and installation
Camshafts - removal, inspection and installation
Pushers and hydraulic regulators - removal, inspection and installation
Cylinder head - removal and installation
Pallet - removal and installation
Oil pump - removal, inspection and installation
Engine oil cooler - removal and installation
Crankshaft oil seals - replacement
Flywheel / drive disc - removal, inspection and installation
Engine removal and bulkhead procedures
Specifications
General description
Engine bulkhead - general description
Removing the engine - methods and precautions
Engine and mechanical transmission - removal, separation and installation
Engine and automatic transmission - removal, separation and installation
Engine overhaul - disassembly sequence
Cylinder head disassembly
Cylinder head and valves - cleaning and inspection
Cylinder head assembly
Piston / connecting rod assembly - removal
Crankshaft - removal
Crankcase / crankcase - cleaning and inspection
Piston / connecting rod assembly - inspect
Crankshaft - inspection
Main and connecting rod bearings - inspection
Engine overhaul - assembly sequence
Piston rings - installation
Crankshaft - installing and checking the main bearing running clearance
Piston / connecting rod assemblies - installing and checking connecting rod bearing running clearance
Engine - starting after bulkhead
Repair of a diesel engine 2.0 l
Specifications
Toothed drive belt - removing and installing
Compression - check
Cylinder head / gasket - replace
Valves - removal and installation
Valve seals - replacement
Valve guides - check
Valve seats - lapping
Cylinder head / valves - finishing
Valve clearances - check and adjust
Engine lubrication system
Oil pan - removal and installation
Oil pump
Cooling, heating and ventilation systems
Specifications
General description and precautions
Coolant hoses - disconnecting and replacing
Radiator - removal, inspection and installation
Thermostat - removal, serviceability check and installation
Electric fan - serviceability check, removal and installation
Cooling system sensors / switches - serviceability check, removal and installation
Water pump - removal, inspection and installation
Heating system / interior ventilation - general description
Heating / ventilation system components - removal and installation
Air conditioning system - general description and precautions
Air conditioning components - removal and installation
Fuel and exhaust systems - carburetor models
Specifications
General description and precautions
Air filter assembly - removal and installation
Filter air temperature control system (ATC)
Fuel priming pump - check, removal and installation
Fuel level sensor - removal and installation
Fuel tank - removal and installation
Gas pedal cable - removal, installation and adjustment
Gas pedal - removal and installation
Unleaded gasoline - general description and use
Carburetor - general description
Carburetor - removal and installation
Carburetor - diagnostics, bulkhead and adjustment
Electronic carburetor control components
Intake manifold - removal and installation
Exhaust manifold - removal and installation
Exhaust system - general description and component removal
Fuel and exhaust systems - center injection models
Specifications
General description and precautions
Air filter assembly - removal and installation
Gas pedal cable - removal, installation and adjustment
Gas pedal - removal and installation
Unleaded gasoline - general description and use
Fuel injection system - general description
Fuel system - depressurization
Fuel pump - removal and installation
Fuel level sensor - removal and installation
Fuel tank - removal and installation
Throttle body - removal and installation
Fuel injection / ignition system - diagnostics and adjustment
Fuel injection system components - removal and installation
Intake manifold - removal and installation
Exhaust manifold - removal and installation
Exhaust system - general description and removal
Fuel and exhaust systems - multipoint injection models
Specifications
General description and precautions
Air filter assembly - removal and installation
Gas pedal cable - removal, installation and adjustment
Gas pedal - removal and installation
Unleaded gasoline - general description and use
Fuel injection system - general description
Fuel system - depressurization
Fuel priming pump - removal and installation
Fuel level sensor - removal and installation
Fuel tank - removal and installation
Fuel injection system - diagnostics and adjustment
Throttle body - removal and installation
Fuel injection system components (1.6 l models) - removal and installation
Fuel injection system components (2.0 l models) - removal and installation
Intake manifold - removal and installation
Exhaust manifold - removal and installation
Exhaust system - general description and removal
Exhaust gas recirculation systems
General description
Recirculation systems - checking and replacing components
Catalytic converter - general description and precautions
Diesel fuel system
Specifications
General description
Injectors - removal and installation
High pressure fuel pump injection timing - check and adjust
Engine electrical systems
Specifications
General description and precautions
Finding a short circuit in an electrical circuit - general description
Battery - check and charge
Battery - removal and installation
Ignition system - general description
Ignition system - check
High voltage ignition coil - removal, inspection and installation
Distributor - removal and installation
Ignition unit (carburetor models without catalytic converter) - removal and installation
Transistor ignition unit - removal and installation
Ignition timing - check and adjust
Charging system - check
Alternator drive belt - removal, installation and tension
Generator - removal and installation
Alternator brushes and regulator - inspect and replace
Launch system - check
Starter - removal and installation
Starter - brush replacement
Ignition lock - removal and installation
Oil pressure warning lamp switch - removing and installing
Preheating device
Pre-heating system - check
Glow plugs - removal and installation
Fuel cut-off valve - check and replace
Clutch
Specifications
General description
Clutch - adjustment
Clutch cable - removal and installation
Clutch pedal - removal and installation
Clutch assembly - removal, inspection and installation
Clutch release mechanism - removal, inspection and installation
Mechanical transmission
Specifications
General description
Gear linkage rod - general description
Rod of gear shifting - removal and installation
Oil seals - replacement
Lever neutral position warning lamp switch - serviceability check, removal and installation
Reversing light switch - serviceability check, removal and installation
Speedometer drive - removal and installation
Mechanical transmission - removal and installation
Mechanical transmission overhaul - general description
Automatic transmission
Specifications
General description
Drive mode switch cable - adjustment
Drive mode switch cable - removal and installation
Assembling the drive mode selection lever - removal and installation
Transmission kickdown cable - adjustment
Kickdown cable - removal and installation
Speedometer drive - removal and installation
Oil seals - replacing the drive shaft oil seal
Starter lock / reversing light switch - check, remove and install
Upshift button - serviceability check, removal and installation
Automatic transmission - removal and installation
Drive shafts
Specifications
General description
Drive shafts - removal and installation
SHRUS protective covers - replacement
Braking system
Specifications
General description
Hydraulic brake system - bleeding
Brake pipes and hoses - replacement
Front brake pads - replacement
Rear brake pads - replacement
Rear brake pads - replacement
Brake disc - inspection, removal and installation
Rear brake drum - removal, inspection and installation
Front brake caliper - removal, bulkhead and installation
Rear brake caliper - removal, bulkhead and installation
Rear brake cylinder - removal, bulkhead and installation
Master cylinder - removal, bulkhead and installation
Brake pedal - adjustment, removal and installation
Vacuum booster unit - removal and installation
Check valve of the vacuum booster unit - removal, service check and installation
Hand brake lever - removal and installation
Handbrake cables - removal and installation
Pressure control valves in the rear brake assemblies - adjustment, removal and installation
Brake light switch - adjustment, removal and installation
Hand brake warning lamp switch - removal and installation
ABS system - general description
Suspension and steering gear
Specifications
General description
Front wheel bearings - replacement
Front suspension strut - removal, bulkhead and installation
Front suspension lower arm - removal, bulkhead and installation
Lower arm ball joint - replacement
Front suspension intermediate arm assembly - removal, bulkhead and installation
Front suspension anti-roll bar - removal and installation
Rear wheel bearing - replacement
Rear Suspension Components (Sedan and Hatchbsk Models) - removal, bulkhead and installation
Rear Suspension Components (Station Wagon Models) - removal, bulkhead and installation
Steering wheel - removal and installation
Ignition / steering column lock - removal and installation
Steering column - removal, inspection and installation
Steering gear assembly - removal, bulkhead and installation
Rubber protective covers for steering gear - replacement
Power steering hydraulic system - bleeding
Power steering pump spruce - removal and installation
Tie rod end - removal and installation
Body and trim - 1st and 11th generation models
Specifications
General description
Service - body and bottom
Upholstery and rugs - care
Minor damage to the body - restoration
Significant damage to the body - restoration
Front bumper - removal and installation
Rear bumper - removal and installation
Hood - removal, installation and adjustment
Bonnet cable - removal and installation
Bonnet lock - removal and installation
Door - removal, installation and adjustment
Door trim panel - removal and installation
Door lock drive handle and lock components - removal and installation
Door glass and regulator - removal and installation
Trunk lid and support legs (Sedan models) - removal, installation and adjustment
Tailgate and support legs - removal, installation and adjustment
Trunk lid lock components (Sedan Models) - removal and installation
Tailgate lock and handle components - removal and installation
Body and trim - 3rd generation models
General description
Service - body and bottom
Upholstery and rugs - care
Minor damage to the body - restoration
Significant damage to the body - restoration
Front bumper - removal and installation
Rear bumper - removal and installation
Hood - removal, installation and adjustment
Bonnet cable - removal and installation
Bonnet lock - removal and installation
Door - removal, installation and adjustment
Panel separated doors - removal and installation
Door lock drive handle and lock components - removal and installation
Door glass and regulator - removal and installation
Trunk lid and support legs - removal, installation and adjustment
Trunk door and support legs - removal, installation and adjustment
Trunk lid lock components - removal and installation
Components of the lock and tailgate handle - removal and installation
Central locking system components - removing and installing
External scribble and related components - removal and installation
Glasses - general description
Luke - general description
External body components - removal and installation
Seats - removal and installation
Seat belt components - removal and installation
Interior trim panels - removal and installation
Center console - removal and installation
Faceplates - removal and installation
Onboard electrical equipment - 1st and 2nd generation models
Specifications
General description and precautions
Electrical troubleshooting - general description
Fuses and relays - general description
Switches - removal and installation
Lamps (external lights) - replacement
Lamps (interior lighting) - replacement
Blocks of lamps of external lighting - removal and installation
Adjusting the direction of the light beam - general description
Instrument panel - removal and installation
Instrument cluster components - removal and installation
Light on warning system - general description
Cigarette lighter - removal and installation
Sound signal - removal and installation
Speedometer cable - removal and installation
Wiper arm - removing and installing
Wiper motor and rod - removal and installation
Tailgate wiper motor - removal and installation
Windshield / rear window washer system components - removal and installation
Onboard electrical equipment - 3rd generation models
Specifications
General description and precautions
Electrical troubleshooting - general information
Fuses and relays - general information
Switches - Removal and Installation
Lamps (outdoor lights) - replacement
Lamps (interior lighting) - replacement
Outdoor lighting units - removal and installation
Adjusting the direction of the light beam - general description
Instrument panel - removal and installation
Instrument cluster components - removal and installation
Lighter - removal and installation
Sound signal - removal and installation
Wiper arm - removing and installing
Wiper motor and rod -removal and installation
Motor for cleaning glass in the tailgate - removing and installing
Windshield / rear window washer system components - removal and installation
Audio system - removal and installation
Radio antenna - removal and installation
Anti-theft alarm system - general description
Heated front seat components - general description
Airbag system - general description and precautions
Troubleshooting
Engine
Cooling system
Fuel and exhaust systems
Clutch
Mechanical transmission
Automatic transmission
Drive shafts
Braking system
Suspension and steering gear
Electrical system
Wiring diagrams Получить ссылку |

Автор: Т. А. Казакова
Год издания:

Автор: Коллектив авторов
Год издания: