| Content
Operating instructions
Maintenance
Dimensions and weight
Capacities
Specifications
Lubricants and fluids
Identification number
Service schedule
Service procedures
Weekly checks
Every 750 1 km or 6 months
Every 15,000 km or 6 months
Every 30,000 km or 12 months
Every 60,000 km or 2 years
Repair of a 1.6 l petrol engine in the engine compartment
Specifications
General description
Compression check - description
Top dead center (TDC) for piston №1 - location
Valve cover - removal and installation
Crankshaft pulley - removal and installation
Drive chain cover - removal and installation
Drive chains - removal, inspection and installation
Drive chain tensioners, guides and sprockets - removal, inspection and installation
Valve clearances - check and adjust
Camshafts and tappets - removal, inspection and installation
Cylinder head - removal and installation
Pallet - removal and installation
Oil pump - removal, inspection and installation
Crankshaft oil seals - replacement
Flywheel - removal, inspection and installation
Engine / transmission mounts - inspect and replace
Repair of 2.0 liter gasoline engine in the engine compartment
Specifications
General description
Compression check - description
Top dead center (TDC) for piston №1 - location
Valve cover - removal and installation
Crankshaft pulley - removal and installation
Drive chain cover - removal and installation
Drive chain - removal and installation
Chain tensioner, guides and sprockets - removal, inspection and installation
Camshafts - removal, inspection and installation
Pushers and hydraulic regulators - removal, inspection and installation
Cylinder head - removal and installation
Pallet - removal and installation
Oil pump - removal, inspection and installation
Engine oil cooler - removal and installation
Crankshaft oil seals - replacement
Flywheel / drive disc - removal, inspection and installation
Engine removal and bulkhead procedures
Specifications
General description
Engine bulkhead - general description
Removing the engine - methods and precautions
Engine and mechanical transmission - removal, separation and installation
Engine and automatic transmission - removal, separation and installation
Engine overhaul - disassembly sequence
Cylinder head disassembly
Cylinder head and valves - cleaning and inspection
Cylinder head assembly
Piston / connecting rod assembly - removal
Crankshaft - removal
Crankcase / crankcase - cleaning and inspection
Piston / connecting rod assembly - inspect
Crankshaft - inspection
Main and connecting rod bearings - inspection
Engine overhaul - assembly sequence
Piston rings - installation
Crankshaft - installing and checking the main bearing running clearance
Piston / connecting rod assemblies - installing and checking connecting rod bearing running clearance
Engine - starting after bulkhead
Repair of a diesel engine 2.0 l
Specifications
Toothed drive belt - removing and installing
Compression - check
Cylinder head / gasket - replace
Valves - removal and installation
Valve seals - replacement
Valve guides - check
Valve seats - lapping
Cylinder head / valves - finishing
Valve clearances - check and adjust
Engine lubrication system
Oil pan - removal and installation
Oil pump
Cooling, heating and ventilation systems
Specifications
General description and precautions
Coolant hoses - disconnecting and replacing
Radiator - removal, inspection and installation
Thermostat - removal, serviceability check and installation
Electric fan - serviceability check, removal and installation
Cooling system sensors / switches - serviceability check, removal and installation
Water pump - removal, inspection and installation
Heating system / interior ventilation - general description
Heating / ventilation system components - removal and installation
Air conditioning system - general description and precautions
Air conditioning components - removal and installation
Fuel and exhaust systems - carburetor models
Specifications
General description and precautions
Air filter assembly - removal and installation
Filter air temperature control system (ATC)
Fuel priming pump - check, removal and installation
Fuel level sensor - removal and installation
Fuel tank - removal and installation
Gas pedal cable - removal, installation and adjustment
Gas pedal - removal and installation
Unleaded gasoline - general description and use
Carburetor - general description
Carburetor - removal and installation
Carburetor - diagnostics, bulkhead and adjustment
Electronic carburetor control components
Intake manifold - removal and installation
Exhaust manifold - removal and installation
Exhaust system - general description and component removal
Fuel and exhaust systems - center injection models
Specifications
General description and precautions
Air filter assembly - removal and installation
Gas pedal cable - removal, installation and adjustment
Gas pedal - removal and installation
Unleaded gasoline - general description and use
Fuel injection system - general description
Fuel system - depressurization
Fuel pump - removal and installation
Fuel level sensor - removal and installation
Fuel tank - removal and installation
Throttle body - removal and installation
Fuel injection / ignition system - diagnostics and adjustment
Fuel injection system components - removal and installation
Intake manifold - removal and installation
Exhaust manifold - removal and installation
Exhaust system - general description and removal
Fuel and exhaust systems - multipoint injection models
Specifications
General description and precautions
Air filter assembly - removal and installation
Gas pedal cable - removal, installation and adjustment
Gas pedal - removal and installation
Unleaded gasoline - general description and use
Fuel injection system - general description
Fuel system - depressurization
Fuel priming pump - removal and installation
Fuel level sensor - removal and installation
Fuel tank - removal and installation
Fuel injection system - diagnostics and adjustment
Throttle body - removal and installation
Fuel injection system components (1.6 l models) - removal and installation
Fuel injection system components (2.0 l models) - removal and installation
Intake manifold - removal and installation
Exhaust manifold - removal and installation
Exhaust system - general description and removal
Exhaust gas recirculation systems
General description
Recirculation systems - checking and replacing components
Catalytic converter - general description and precautions
Diesel fuel system
Specifications
General description
Injectors - removal and installation
High pressure fuel pump injection timing - check and adjust
Engine electrical systems
Specifications
General description and precautions
Finding a short circuit in an electrical circuit - general description
Battery - check and charge
Battery - removal and installation
Ignition system - general description
Ignition system - check
High voltage ignition coil - removal, inspection and installation
Distributor - removal and installation
Ignition unit (carburetor models without catalytic converter) - removal and installation
Transistor ignition unit - removal and installation
Ignition timing - check and adjust
Charging system - check
Alternator drive belt - removal, installation and tension
Generator - removal and installation
Alternator brushes and regulator - inspect and replace
Launch system - check
Starter - removal and installation
Starter - brush replacement
Ignition lock - removal and installation
Oil pressure warning lamp switch - removing and installing
Preheating device
Pre-heating system - check
Glow plugs - removal and installation
Fuel cut-off valve - check and replace
Clutch
Specifications
General description
Clutch - adjustment
Clutch cable - removal and installation
Clutch pedal - removal and installation
Clutch assembly - removal, inspection and installation
Clutch release mechanism - removal, inspection and installation
Mechanical transmission
Specifications
General description
Gear linkage rod - general description
Rod of gear shifting - removal and installation
Oil seals - replacement
Lever neutral position warning lamp switch - serviceability check, removal and installation
Reversing light switch - serviceability check, removal and installation
Speedometer drive - removal and installation
Mechanical transmission - removal and installation
Mechanical transmission overhaul - general description
Automatic transmission
Specifications
General description
Drive mode switch cable - adjustment
Drive mode switch cable - removal and installation
Assembling the drive mode selection lever - removal and installation
Transmission kickdown cable - adjustment
Kickdown cable - removal and installation
Speedometer drive - removal and installation
Oil seals - replacing the drive shaft oil seal
Starter lock / reversing light switch - check, remove and install
Upshift button - serviceability check, removal and installation
Automatic transmission - removal and installation
Drive shafts
Specifications
General description
Drive shafts - removal and installation
SHRUS protective covers - replacement
Braking system
Specifications
General description
Hydraulic brake system - bleeding
Brake pipes and hoses - replacement
Front brake pads - replacement
Rear brake pads - replacement
Rear brake pads - replacement
Brake disc - inspection, removal and installation
Rear brake drum - removal, inspection and installation
Front brake caliper - removal, bulkhead and installation
Rear brake caliper - removal, bulkhead and installation
Rear brake cylinder - removal, bulkhead and installation
Master cylinder - removal, bulkhead and installation
Brake pedal - adjustment, removal and installation
Vacuum booster unit - removal and installation
Check valve of the vacuum booster unit - removal, service check and installation
Hand brake lever - removal and installation
Handbrake cables - removal and installation
Pressure control valves in the rear brake assemblies - adjustment, removal and installation
Brake light switch - adjustment, removal and installation
Hand brake warning lamp switch - removal and installation
ABS system - general description
Suspension and steering gear
Specifications
General description
Front wheel bearings - replacement
Front suspension strut - removal, bulkhead and installation
Front suspension lower arm - removal, bulkhead and installation
Lower arm ball joint - replacement
Front suspension intermediate arm assembly - removal, bulkhead and installation
Front suspension anti-roll bar - removal and installation
Rear wheel bearing - replacement
Rear Suspension Components (Sedan and Hatchbsk Models) - removal, bulkhead and installation
Rear Suspension Components (Station Wagon Models) - removal, bulkhead and installation
Steering wheel - removal and installation
Ignition / steering column lock - removal and installation
Steering column - removal, inspection and installation
Steering gear assembly - removal, bulkhead and installation
Rubber protective covers for steering gear - replacement
Power steering hydraulic system - bleeding
Power steering pump spruce - removal and installation
Tie rod end - removal and installation
Body and trim - 1st and 11th generation models
Specifications
General description
Service - body and bottom
Upholstery and rugs - care
Minor damage to the body - restoration
Significant damage to the body - restoration
Front bumper - removal and installation
Rear bumper - removal and installation
Hood - removal, installation and adjustment
Bonnet cable - removal and installation
Bonnet lock - removal and installation
Door - removal, installation and adjustment
Door trim panel - removal and installation
Door lock drive handle and lock components - removal and installation
Door glass and regulator - removal and installation
Trunk lid and support legs (Sedan models) - removal, installation and adjustment
Tailgate and support legs - removal, installation and adjustment
Trunk lid lock components (Sedan Models) - removal and installation
Tailgate lock and handle components - removal and installation
Body and trim - 3rd generation models
General description
Service - body and bottom
Upholstery and rugs - care
Minor damage to the body - restoration
Significant damage to the body - restoration
Front bumper - removal and installation
Rear bumper - removal and installation
Hood - removal, installation and adjustment
Bonnet cable - removal and installation
Bonnet lock - removal and installation
Door - removal, installation and adjustment
Panel separated doors - removal and installation
Door lock drive handle and lock components - removal and installation
Door glass and regulator - removal and installation
Trunk lid and support legs - removal, installation and adjustment
Trunk door and support legs - removal, installation and adjustment
Trunk lid lock components - removal and installation
Components of the lock and tailgate handle - removal and installation
Central locking system components - removing and installing
External scribble and related components - removal and installation
Glasses - general description
Luke - general description
External body components - removal and installation
Seats - removal and installation
Seat belt components - removal and installation
Interior trim panels - removal and installation
Center console - removal and installation
Faceplates - removal and installation
Onboard electrical equipment - 1st and 2nd generation models
Specifications
General description and precautions
Electrical troubleshooting - general description
Fuses and relays - general description
Switches - removal and installation
Lamps (external lights) - replacement
Lamps (interior lighting) - replacement
Blocks of lamps of external lighting - removal and installation
Adjusting the direction of the light beam - general description
Instrument panel - removal and installation
Instrument cluster components - removal and installation
Light on warning system - general description
Cigarette lighter - removal and installation
Sound signal - removal and installation
Speedometer cable - removal and installation
Wiper arm - removing and installing
Wiper motor and rod - removal and installation
Tailgate wiper motor - removal and installation
Windshield / rear window washer system components - removal and installation
Onboard electrical equipment - 3rd generation models
Specifications
General description and precautions
Electrical troubleshooting - general information
Fuses and relays - general information
Switches - Removal and Installation
Lamps (outdoor lights) - replacement
Lamps (interior lighting) - replacement
Outdoor lighting units - removal and installation
Adjusting the direction of the light beam - general description
Instrument panel - removal and installation
Instrument cluster components - removal and installation
Lighter - removal and installation
Sound signal - removal and installation
Wiper arm - removing and installing
Wiper motor and rod -removal and installation
Motor for cleaning glass in the tailgate - removing and installing
Windshield / rear window washer system components - removal and installation
Audio system - removal and installation
Radio antenna - removal and installation
Anti-theft alarm system - general description
Heated front seat components - general description
Airbag system - general description and precautions
Troubleshooting
Engine
Cooling system
Fuel and exhaust systems
Clutch
Mechanical transmission
Automatic transmission
Drive shafts
Braking system
Suspension and steering gear
Electrical system
Wiring diagrams |
Copyright (c) 2008 disc.allsave.info.