Найти книгу: "How to Rebuild VW Air-Cooled Engines: 1961-2003"

Covers rebuilding the VW Type 1, 2, and 3 engines beginning in the year 1961, when a significant redesign improved the reliability, durability, and horsepower of the basic initial design.<p>For more than 70 years, automotive enthusiasts and the public in general have embraced the VW air-cooled engine for its simplicity, its capacity to be modified, and its bulletproof reliability. Offering beautiful color photos and insightful step-by-step captions for expertly rebuilding Volkswagen air-cooled engines, this book will provide in-depth hands-on information for disassembly, inspection, machining, parts selection, preassembly, final assembly, installation, and tuning. Not only are the procedures for rebuilding covered in depth but engine model types, identification codes, specifications, and details are also covered in a manner that allows the user to source a good later-model candidate for rebuilding and helps retrofit the modern engine designs into earlier chassis. <p>One of the most widely used and versatile internal combustion engines in the world, this engine has powered VW Beetles, Buses, Porsche 914s, off-road buggies and rails, formula race cars, and many other machines both on and off-road. If you have any interest in reviving your old VW, or perhaps are researching purchasing one, this handy guide will cover all the bases in bringing that old air-cooled powerplant back to life.

Content

Instruction manual

• General information
• Control measuring instruments and additional equipment
• Driving a car
• Unplanned situations
• Caring for a car
• General maintenance rules

Engine

• General information
• Engine maintenance
• Appendix to chapter

Engine electrical equipment

• General information
• Power supply system
• Starting system
• Ignition system
• Appendix to chapter

Clutch

• General information
• Maintenance
• Appendix to chapter

Transmission

• General information
• Manual transmission
• Automatic transmission
• Appendix to chapter

Drive shafts and axles

• General information
• Maintenance of cardan shafts
• Maintenance of front axle drive axles
• Appendix to chapter

Chassis

• General information
• Rotary fist and wheel hub (rear-wheel drive vehicle)
• Front suspension (vehicle with rear-wheel drive)
• Rotary fist and wheel hub (all-wheel drive vehicle)
• Front suspension (four-wheel drive)
• Rear suspension
• Annex to chapter

Brake system

• General information
• Checking and adjusting
• Parking brake system
• Front brakes
• Rear brakes
• Brake force regulator
• Anti-lock braking system (ABS)
• Appendix to chapter

Steering

• General information
• Checking and adjusting steering components
• The steering rack assembly with hydraulic booster
• Power steering pump
• Appendix to chapter

Power system

• General information
• Fuel system

Body

• General information
• Windscreen
• Trunk door glass
• Car doors
• Appendix to chapter

Electroschemes

• General information
• Lighting
• Starting and charging system
• Dashboard
• Air conditioner and radio cassette
• Windshield wipers
• Central locking and rear-view mirrors
• Engine control unit
• ABS control unit

Cd player and air conditioning

• General information
• CD player
• Air conditioning
• Appendix to chapter

Content

Instruction manual

• General information
• Instrumentation and additional equipment
• Driving a car
• Unplanned situations
• Caring for a car
• General maintenance rules

Diesel engine

• General information
• Engine maintenance
• Removing and installing the powertrain assembly
• Engine mechanical
• Lubrication system
• Inlet and exhaust system
• Cooling system
• Engine oil seals
• Appendix to chapter

Engine electrical equipment

• General information
• Power supply system
• Starting system
• Annexes to the chapter

Clutch

• General information
• Maintenance
• Annexes to the chapter

Transmission

• General information
• Manual transmission
• Automatic transmission
• Annexes to the chapter

Drive shafts and axles

• General information
• Maintenance of cardan shafts
• Maintenance of front axle drive axles
• Annexes to the chapter

Chassis

• General information
• Rotary fist and wheel hub (rear-wheel drive vehicle)
• Front suspension (vehicle with rear-wheel drive)
• Rotary fist and wheel hub (all-wheel drive vehicle)
• Front suspension (four-wheel drive)
• Rear suspension
• Appendix to chapter

Brake system

• General information
• Checking and adjusting
• Parking brake system
• Front brakes
• Rear brakes
• Brake force regulator
• Anti-lock braking system (ABS)
• Annexes to the chapter

Steering

• General information
• Checking and adjusting steering components
• The steering rack assembly with hydraulic booster
• Power steering pump
• Annexes to the chapter

Power system

• General information
• Fuel filter assembly
• Fuel injectors
• High pressure fuel pump
• Fuel tank
• Fuel level sensor module

Body

• General information
• Windscreen
• Trunk door glass
• Car doors
• Annexes to the chapter

Electroschemes

• General information
• Lighting
• Starting and charging system
• Dashboard
• Air conditioner and radio cassette
• Windshield wipers
• Central locking and rear-view mirrors
• ABS control unit

Cd player and air conditioning

• General information
• CD player
• Air conditioning
• Annexes to the chapter

Content

Instruction manual

• General information about the car
• Instrumentation and indicators
• Vehicle controls
• Vehicle equipment
• Actions in emergency situations

Maintenance

• Preventing corrosion and caring
• Car warranty service
• Self-service
• Maintenance schedule
• Vehicle specification

Mechanical part of the engine

• General information
• Maintenance
• Removing and installing power pack
• Timing drive
• The head of the block of cylinders and gas distribution mechanism
• Cylinder block and crank mechanism
• Annexes to the chapter

Power system

• General information
• Technical operations on a car
• Fuel injector
• Fuel pump
• Fuel tank
• Fuel injector

Cooling system

• General information
• Water pump
• Thermostat
• Radiator

Lubrication system

• General information
• Oil sump
• Oil pump
• Unloading plunger

The intake and exhaust system

• Intake manifold
• Exhaust manifold
• Exhaust pipe

Engine management system

• General information
• System of forced ventilation of crankcase (PCV)
• Fuel vapor recovery system
• Fuel evaporation control system

Engine electrical equipment

• General information
• Ignition system
• Charge system
• Starting system

Clutch

• General information
• Technical operations on a car
• Clutch cover and clutch plate
• Master cylinder
• Clutch pedal
• Clutch release cylinder

Transmission

• General information
• Manual transmission
• Mechanism for changing the manual transmission
• Automatic transmission
• Automatic transmission switching mechanism

Drive shafts and axles

• General information
• Front drive shaft
• Front drive shaft (UTJ - TJ type)
• Front axle
• Rear axle

Suspension

• General information
• Front suspension
• Rear suspension
• Wheels and tires

Steering

• General information
• Steering column and steering shaft
• Steering gear
• Tubes of steering gear
• Power steering pump

Brake system

• General information
• Technical operations
• Vacuum brake booster
• Brake tubes
• Brake pedal
• Front brake disc
• Master cylinder
• Rear brake disc
• Rear brake drum
• Parking brake system
• Anti-lock braking system

Body

• General information
• The hood
• Trunk lid
• Front door
• Back door
• Ceiling hatch
• Rearview mirrors
• Central console
• Dashboard
• Windscreen
• Bumper
• Seats
• Body dimensions

Passive security

• General information
• The electronic block of management of system of pillows of safety
• Airbag modules, clock spring
• Highlights of airbag module disposal
• Seat belts with pretensioning mechanism
• Passive safety sensors

Air conditioning system

• General information
• Diagnosis of air conditioning failures
• Drive belt
• Compressor
• Condenser
• Heater
• Fan and fan motor
• Air filter
• Control panel

Electrical equipment of a car

• General information
• Audio system
• Combined switches
• Combined instrument cluster
• Windshield wiper and washer system
• Lighting system
• Ignition switch
• Electroschemes

Abbreviation index

Content

Instruction manual

• General information about the car
• Testing and measuring
• instruments and indicators
• Vehicle controls
• Vehicle equipment
• Actions in emergency situations

Maintenance

• Preventing corrosion and caring
• Car warranty service
• Self-service
• Maintenance schedule
• Vehicle specification

Mechanical part of the engine

• General information
• Car service
• Engine and gearbox assembly
• Drive of the gas-distributing mechanism
• The head of the block of cylinders in gathering
• Cylinder block
• Service data and specification

Engine power supply

• General information
• Diesel engine power system
• Service data and specification

Cooling system

• General information
• Refueling and pumping the cooling system
• Replace items
• Checking the technical condition of the cooling system components
• Service data and specification

Lubrication system

• General information
• Oil and oil filters
• Components of the lubrication system
• Service data and specification

The intake and exhaust system

• Intake manifold
• Release system
• Service data and specification

Engine management system

• General information
• Components of the engine management system
• Service data and specification

Engine electrical equipment

• General information
• Charge system
• Starting system
• Preheating system
• Service data and specification

Clutch

• General information
• Technical operations on a car
• Clutch cover and clutch plate
• Master cylinder
• Clutch pedal
• Clutch release cylinder

Transmission

• General information
• Manual transmission
• Mechanism for changing the manual transmission
• Annexes to the chapter

Drive shafts and axles

• General information
• Front drive shaft
• Front drive shaft (UTJ - TJ type)
• Front axle
• Rear axle

Suspension

• General information
• Front suspension
• Rear suspension
• Wheels and tires

Steering

• General information
• Steering column and steering shaft
• Steering gear
• Tubes of steering gear
• Power steering pump

Brake system

• General information
• Technical operations
• Vacuum brake booster
• Brake tubes
• Brake pedal
• Front brake disc
• Master cylinder
• Rear brake disc
• Rear brake drum
• Parking brake system
• Anti-lock braking system

Body

• General information
• The hood
• Trunk lid
• Front door
• Back door
• Ceiling hatch
• Rearview mirrors
• Central console
• Dashboard
• Windscreen
• Bumper
• Seats

Passive security

• General information
• The electronic block of management of system of pillows of safety
• Airbag modules, clock spring
• Highlights of airbag module disposal
• Seat belts with pretensioning mechanism
• Passive safety sensors

Air conditioning system

• General information
• Diagnosis of air conditioning failures
• Drive belt
• Compressor
• Condenser
• Heater
• Fan and fan motor
• Air filter
• Control panel

Electrical equipment of a car

• General information
• Audio system
• Combined switches
• Combined instrument cluster
• Windshield wiper and washer system
• Lighting system
• Windows with a glass servo drive
• Electroschemes

Abbreviation index

Content

Introduction

Cylinder head

Fuel and compression

Camshaft

Valve gear link

Exhaust

Carburation

Fuel injection

Ignition system

Turbocharged and intercooler

Additional engine life

Grease

Cooling system

Testing on a chassis dynamometer

Transmission gear ratios

Suspension and brakes

Fiction or reality?