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Content

Introduction

Actions in emergency situations

• Starting the engine from an external source
• Wheel replacement
• Replacing fuses
• Towing the car

Daily checks and troubleshooting Operation of the car in the winter

Trip to the RST

Instruction manual

• Basics
• Vehicle operation
• Maintenance

Precautions and safety rules when working on a car Basic tools, measuring instruments and methods of working with them

• Basic set of necessary tools
• Methods of working with measuring devices

Engine

• Gasoline engines
• Diesel engines
• Appendix to the chapter

Power system

• Power system for petrol engines
• Diesel engine power system
• Appendix to the chapter

Lubrication system

• Oil change
• Oil filter
• Oil pump
• Appendix to the chapter

Cooling system

• Cooling system maintenance
• Replace items
• Appendix to the chapter

The intake and exhaust system

• Intake system
• Release system
• Appendix to the chapter

Transmission

• Manual 6-speed gearbox
• Automatic 6-speed gearbox
• Clutch
• Appendix to the chapter

Power shafts

• Drive shafts
• Hub and swivel fist
• Appendix to the chapter

Chassis

• Front suspension
• Rear suspension
• Wheels and tires
• Appendix to the chapter

Brake system

• Front, rear brakes and brake pedal
• Parking brake
• Anti-lock braking system (ABS)
• Appendix to the chapter

Steering

• Steering column
• Steering gear
• Appendix to the chapter

Body

• Exterior
• Interior
• Appendix to the chapter

Heating, ventilation and air conditioning system

• Air conditioning
• Heating and ventilation system
• Appendix to the chapter

Passive security

• Airbags
• Seat belts with retractors
• Appendix to the chapter

Electrical equipment

• Ignition system
• Charging system
• Start-up system
• Windshield wipers
• Appendix to the chapter

Electroschemes

• Using schemas
• Electroschemes

Explanatory dictionary

Content

Introduction

About the manual

Actions in emergency situations

• Starting the engine from an external power source
• Automotive toolkit
• Replacing V-ribbed belts
• Replacing the fuel filter
• Prorolling the fuel system
• Attaching the emergency throttle cable
• Locking the lower range of the gearbox
• Release the parking brake
• Winch of spare wheel
• Using a jack to replace the wheel
• Wheel replacement
• Malfunctions of a pneumatic suspension
• Towing
• Lamp replacement
• Replacement of fuses and relays

Maintenance

• Technical data
• Maintenance schedule
• Maintenance procedures
• Preservation of a car for long-term storage
• Seals and bearings
• Tightening torques for threaded connections

Instruction manual

• Vehicle identification
• Vehicle equipment
• Controls
• Caring for a car

Precautions and safety rules when working on a truck Basic tools, measuring instruments and methods of working with them

• Basic set of necessary tools
• Methods of working with measuring devices

Special tools and devices

• Directions for use
• The main group of special tools and devices
• Special tools and accessories for the cabin
• Special tools and accessories for the engine
• Special tools and accessories for the gearbox
• Special tools and adaptations for the fuel system
• Special tools and accessories for electrical components
• Special tools and accessories for the braking system
• Special tools and accessories for the steering and bridge systems
• Special tools and accessories for main gear and differential
• Special tools and accessories for the chassis

Mechanical part of the engine

• General information
• Troubleshooting
• Checks and adjustments
• Removing and installing
• Disassembly and assembly
• Specification and tightening torques

Cooling system

• General information
• Troubleshooting
• Draining and refueling
• Checks and adjustments
• Removing and installing
• Specification and tightening torques

Engine lubrication system

• General information
• Troubleshooting
• Draining and refueling
• Checks and adjustments
• Removing and installing
• Assembly and disassembly
• Specification and tightening torques

Central lubrication system (GLS)

• General information
• Troubleshooting
• Filling the system
• Checks and adjustments
• Specification and tightening torques

Power system

• General information
• Troubleshooting
• Checks and adjustments
• Removing and installing
• Disassembly and assembly
• Cleaning
• Specification and tightening torques

Engine management system

• General information
• Troubleshooting
• Checks and adjustments
• Installing sensors
• Specification and tightening torques

System of an admission and release, brake DEB

• General information
• Troubleshooting
• Checks and adjustments
• Removing and installing
• Cleaning the intake system components
• Specification and tightening torques

Central synchronization unit

• General information
• Troubleshooting
• Checks and adjustments
• Specification

Clutch

• General information
• Troubleshooting
• Repair work
• Specification and tightening torques

Transmission

• General information
• Troubleshooting
• Draining and refueling
• Checks and adjustments
• Removing and installing
• Specification and tightening torques

Power take-off

• General information
• Checks and adjustments
• Removing and installing
• Specification and tightening torques

Retarder and intarder

• General information
• Troubleshooting
• Draining and refueling
• Checks and adjustments
• Removing and installing
• Disassembly and assembly
• Specification and tightening torques

Cardan shaft, bridges and wheel hubs

• General information
• Troubleshooting
• Draining, refueling and lubrication
• Checks and adjustments
• Removing and installing
• Disassembly and assembly
• Specification and tightening torques

Frame and suspension

• General information
• Troubleshooting
• Checks and adjustments
• Removing and installing
• Disassembly and assembly
• Frame repair
• Specification and tightening torques

Brake system

• General information
• Troubleshooting
• Pneumatic brake systems
• Checks and adjustments
• Removing and installing
• Disassembly and assembly
• Specification and tightening torques

Steering

• General information
• Troubleshooting
• Draining and refueling
• Checks and adjustments
• Removing and installing
• Specification and tightening torques

Cab and body kit

• General information
• Troubleshooting
• Interior components of the cabin
• External components of the cabin
• Cabin suspension
• Tilt mechanism
• Anticorrosion treatment of the cabin
• Cabin geometry
• Specification and tightening torques

Air conditioner and heater

• General information
• Troubleshooting
• Checks and adjustments
• Removing and installing
• Specification and tightening torques

Electrical systems

• General information
• Basic electrical circuit tests
• Connecting hardware
• How to read the wiring diagram
• Location of connectors
• Wiring diagrams of DAF 95XF
• Electroschemes DAF XF95
• Auxiliary wiring diagrams

Fuels and lubricants and sealants

• Precautions
• Fixing compositions and sealants
• Working fluids and lubricants

Spare parts catalog

• Types of DAF cars
• Chassis
• Front axle
• Rear axle
• Engine
• Engine attachments
• Transmission
• Steering
• Cabin
• Brake system
• Electrical systems

Trouble codes

• Electronic diagnostics of DAF trucks
• Explanation of VIC user parameters
• Explanation of the HYDRONIC 10 (ACH-EW) trouble codes with the D979 electronic unit

Content

Actions in emergency situations

• Actions for detecting abnormalities and abnormal behavior of a car
• Actions in case of a violation of the normal functioning of the key with the remote control or loss of the key
• Actions in the event of a tire release or damage
• Actions in case of towing a car
• Actions in case of a full battery discharge
• Engine overheating actions
• Checking and replacing fuses
• Lamp replacement

Daily checks and troubleshooting Operation of the car in the winter

Trip to the RST

Operation and maintenance manual

• Technical information of the car
• Controls, dashboard, interior equipment
• Caring for the body and the car
• Car maintenance

Consumables for maintenance Precautions and safety rules when working on a car

Basic tools, measuring instruments and methods of working with them

• Basic set of necessary tools
• Methods of working with measuring devices

Mechanical part of the engine

• Check without removal from the car
• Drive (poly-V-belt) belt
• Checking and adjusting the clearances in the valve actuator
• Chain of a drive of the gas distribution mechanism
• Camshafts
• Cylinder head
• Engine supports
• Cylinder block
• Service data and specification

Cooling system

• Cooling system and coolant
• Radiator
• Cooling fan motor
• Thermostat
• Cooling pump
• Service data and specification

Lubrication system

• Car service
• Oil and oil filter
• Engine oil pressure switch
• Timing chain cover (oil pump)
• Service data and specification

Power system

• Car service
• Fuel rail and injectors
• Fuel tank
• Service data and specification

Release system

• Exhaust pipelines and silencers
• Service data and specification

Engine electrical system and control system

• Ignition system
• Charge system
• Launch system
• Throttle body
• Sensors of the engine control system
• Service data and specification

Manual transmission

• General information
• Dismantling and assembling the gearbox
• Differential assembly
• Transfer case (cars with four-wheel drive)
• Input shaft of gearbox
• Output shaft of the gearbox
• Clutch carrier
• Transmission carter
• Gear shift mechanism
• Inspection of technical condition and replacement of parts
• Service data and specification

Stepless gearbox (Variator)

• General information
• Checking the oil level
• Omentums
• Elements of the gearbox
• Lever and gear shift gear
• Transmission oil cooling system
• Service data and specification

Drive shafts and final drive

• Front drive shafts
• Cardan shaft (cars with four-wheel drive)
• Rear power shafts (vehicles with four-wheel drive)
• Rear main drive with differential assembly (4WD)
• Service data and specification

Suspension

• Front suspension
• Rear suspension
• Wheels and tires
• Service data and specification

Brake system

• General view of the system
• Bleeding the brake system
• Brake pedal
• Brake master cylinder, brake booster
• Front brakes
• Rear brakes
• Parking brake system
• Anti-lock braking system
• Service data and specification

Steering

• Car service
• Steering column, steering wheel
• Steering links, steering gear
• Power steering system
• Service data and specification

Body

• General information
• Outdoor car equipment
• Vehicle interior equipment
• Sunroof
• Service data and specification

Passive safety system

• General information
• Precautions when working with the passive safety system
• SRS central control unit
• Airbags
• Twisted cable
• Seat belts
• Destruction and disposal of pyrotechnic elements of the passive safety system
• Service data and specification

Air conditioning system

• General information
• Function check
• Air conditioning control panel
• Elements of the air conditioning system
• Service data and specification

Electrical equipment and electrical systems of the car

• Outdoor lighting
• Vehicle control and auxiliary electrical equipment
• Audiovisual system
• Relay and fuse blocks
• Placing components in a car
• General information of electric schemes
• Performing a systematic review
• Electroschemes
• Electronic control unit (ECU) of the gearbox (stepless gearbox)
• Common for all electrical circuits + start and power system
• Airbags, anti-lock braking system
• Instrument cluster
• Anti-lock system (vehicles with four-wheel drive)
• Instrument cluster (all-wheel drive vehicles)
• Windshield wipers and glass washers
• Rearview mirrors
• Audio system
• Enhanced comfort audio system
• Bluetooth
• Seat heating
• Headlight range control
• Sunroof, cigarette lighter and interior lighting
• Engine management system
• Outdoor lighting, emergency light signaling
• Central locking, power windows
• Air conditioning and heating system

Explanatory dictionary

Content

Introduction

About the manual

Actions in emergency situations

• The onboard tool and a spare wheel
• Tire repair kit on vehicles without level control
• Tire repair kit on vehicles with ride height adjustment
• Wheel replacement
• Unlocking the fuel filler cap by hand
• Closing the electric door manually
• Fuses
• Starting the engine from the battery of another car
• Towing a car
• Lifting the car on the lift

Daily checks and troubleshooting The instruction on operation of the car

• General information about the car
• Controls and equipment
• Lighting and visibility
• Interior equipment
• Technical data
• Caring for a car
• Car service

Precautions and safety rules when working on a car Basic tools, measuring instruments and methods of working with them

• Basic set of necessary tools
• Methods of working with measuring devices

Mechanical part of the engine

• General information
• Car service
• Engine assembly
• Crank mechanism, pistons
• Cylinder head, valve actuator
• Service data and specification

Cooling system

• General information
• Replacing coolant
• Replace items
• Oil cooler
• Thermostat
• Connection plan for cooling system hoses
• Special tools and devices

Lubrication system

• General information
• Oil and oil filters
• Diesel engine 2.5 l
• Diesel engine 3.0 l
• Gasoline engine 3.2 l
• Diesel engine 5.0 l
• Service data and specification

Power system

• Car service
• Power system for petrol engines
• Power system for diesel engines
• Service data and specification

Engine management system

• Control system for petrol engines
• Diesel engine management system
• Service data and specification

Intake and exhaust systems

• The intake manifold of the gasoline engine
• Diesel engine intake manifold
• Exhaust manifold of the gasoline engine
• Diesel engine exhaust manifold
• Exhaust pipelines and silencers
• Special tools and devices

Engine electrical equipment

• General information
• Ignition system
• Charge system
• Engine start system
• Preheating system
• Service data and specification

Clutch

• General information
• Car service
• Clutch
• Master cylinder
• Clutch pedal
• Clutch slave cylinder
• Service data and specification

Transmission

• General information
• Manual transmission
• Automatic transmission
• Transfer case
• Service data and specification

Drive shafts and final drive

• Front axle
• Rear axle
• Cardan shafts
• Service data and specification

Suspension

• General information
• Front suspension
• Rear suspension
• The clearance adjustment system
• Wheels and tires
• Service data and specification

Brake system

• General information
• Brake service
• Components of the braking system
• Front brakes
• Rear brakes
• Parking brake system
• Anti-lock braking system
• Service data and specification

Steering

• General information
• Car service
• Steering column
• Steering gear
• Power steering pump
• Service data and specification

Body

• General information
• Interior
• Exterior
• Sunroof
• Body dimensions
• Service data and specification

Passive security

• General information
• SRS passive safety system control module
• Airbag modules
• Seat belts
• Collision sensors
• Disposal of airbag modules

Air conditioner and heater

• General information
• Air conditioning system
• Heater
• Additional heater
• Service data and specification

Electrical systems and electrical circuits

• Description of designations on diagrams
• Electroschemes

Explanatory dictionary

• Abbreviations

Content

Introduction

Actions in emergency situations

• First aid kit, emergency stop sign and fire extinguisher
• Emergency locking or unlocking doors
• Emergency unlock of the selector
• On-board tool kit
• Wheel replacement
• Tire repair kit
• Starting the engine from an external power source
• Replacing fuses
• Replacing lamps
• Towing the car

Daily checks and troubleshooting Operation and maintenance manual

• Background
• Controls, dashboard, salon equipment
• Caring for the car body and interior
• Technical maintenance of the car

Precautions and safety rules when working on a car Basic tools, measuring instruments and methods of working with them

• Basic set of necessary tools
• Methods of working with measuring devices

The mechanical part of the gasoline engine 1.4 l

• Background
• Removing and installing the engine assembly
• Crank mechanism
• Cylinder head

The mechanical part of the petrol engine 2.0 l

• Background
• Removing and installing the engine assembly
• Crank mechanism
• Cylinder head

Mechanical part of the diesel engine

• Background
• Removing and installing the engine assembly
• Crank mechanism
• Cylinder head

Cooling system

• 1.4 l petrol engines
• 2.0 l petrol engines
• Diesel engines

Lubrication system

• Replacing the engine oil
• 1.4 l petrol engine
• 2.0 l petrol engine
• Diesel engine

Power system

• Gasoline engines
• Diesel engine

Engine management system

• Gasoline engines
• Diesel engines

Intake and exhaust systems

• Intake system
• Gasoline engine production system
• Diesel engine production system
• Turbocharger

Engine electrical equipment

• Generator
• Starter
• Ignition system
• Preheating system

Clutch

• Clutch drive
• Clutch mechanism

Manual transmission

• Background
• Car service
• Gearbox assembly
• Gear shift mechanism

Automatic transmission

• Background
• Car service
• Gearbox assembly
• ATF radiator
• Automatic transmission control

Drive shafts and main drives

• Car service
• Front end gear
• Rear main gear and propeller shaft (cars with four-wheel drive)
• Power shafts

Suspension

• Front suspension
• Rear suspension
• Adaptive pneumatic suspension height control
• Wheel alignment angles

Brake system

• Background
• Car service
• Front brakes
• Checking the brake system
• Rear brakes
• Brake circuits and amplifier
• Details and components of the brake pedal
• Parking brake system
• Electronic brake management systems

Steering

• Background
• Steering column and steering wheel
• Steering gear with electromechanical amplifier
• Repairing the electromechanical steering gear

Body

• Interior
• Exterior
• Clearances between body panels
• Body dimensions

Passive security

• Safety belts
• Airbags

Air conditioning and heating system

• Air conditioning
• Heater
• Cabin air filter

Electrical systems and electrical circuits

• Modifications with a 1.4 l petrol engine
• Modifications with a 2.0 l petrol engine
• Modifications with a 2.0 l diesel engine
• Automatic gearbox
• Fuses
• Electromechanical parking brake system
• All wheel drive system
• Basic equipment

Explanatory dictionary