Найти книгу: "Coating and Drying Defects"

A practical guide for ensuring a defect-free coating and drying process For professionals in the coating and drying industry, the world is a demanding place. New, technically complex products such as fuel cell membranes, thin film batteries, solar cells, and RFID chips require coatings of extreme precision. With the bar raised so high, understanding how to troubleshoot and eliminate defects on a coating line is an essential skill for all personnel. Coating and Drying Defects, Second Edition provides manufacturing and quality control personnel, equipment operators and supervisors, and plant engineers and scientists with the full complement of proven tools and techniques for detecting, defining, and eliminating coating defects and operating problems, and for ensuring that they do not recur. Updating the valuable contents of the first edition, this practical Second Edition: Describes all major processes for coating and drying of continuous film on sheets or webs Covers technologies that have been recently developed to prevent defect formation and improve operating procedures Provides a rational framework within which to assess and analyze virtually any defect that may arise Offers step-by-step guidelines for conducting every phase of the troubleshooting process, including defect prevention Going beyond simply describing a disparate set of troubleshooting techniques, this unique guide arms readers with a systematic, nonmathematical methodology encompassing the entire coating operation, becoming an indispensable resource for manufacturing and quality-control personnel as well as plant engineers, polymer scientists, surface scientists, organic chemists, and coating scientists.

It is intended that the book will be a practical guide to provide any reader with the basic information to help them understand what is necessary in order to produce a good barrier coated web or to improve the quality of any existing barrier product. After providing an introduction, where the terminology is outlined and some of the science is given (keeping the mathematics to a minimum), including barrier testing methods, the vacuum deposition process will be described. In theory a thin layer of metal or glass-like material should be enough to convert any polymer film into a perfect barrier material. The reality is that all barrier coatings have their performance limited by the defects in the coating. This book looks at the whole process from the source materials through to the post deposition handling of the coated material. This holistic view of the vacuum coating process provides a description of the common sources of defects and includes the possible methods of limiting the defects. This enables readers to decide where their development efforts and money can best be used to improve the barrier performance of their own process or materials. The 2nd edition contains at least 20% new material including additional barrier testing techniques that have been developed and testing and cleaning equipment brought to market since the 1st edition was published in 2010. The topic of adhesion is covered in more detail and there is a section on the Hanson Solubility Parameter which is a method of predicting the solubility of gases or liquids in materials.

A comprehensive approach to selecting and understanding drying equipment for chemical and mechanical engineers A detailed reference of interest for engineers and energy specialists working in the process industry field, Drying in the Process Industry investigates the current state of the art of today's industrial drying practices, examines the factors influencing drying's high costs in both equipment and energy consumption, and summarizes key elements for keeping drying operations under budget and performing at peak capacity safely while respecting the environment. Extensive coverage of dryer basics as well as essential procedures concerning the selection of industrial dryers—such as how to gather results of relevant laboratory measurements, carry out small-scale tests, and correctly size equipment—help to inform readers on criteria for generating scalable specifications that greatly assist buying decisions. Drying in the Process Industry: Takes a practical approach to drying equipment, from an author with four decades in the industry Describes a diverse array of drying equipment (convective, like flash, spray, fluid-bed, and rotary; contact, like paddle and steam; radiation) from an engineer's perspective Provides quick and ready access to drying technologies with references to more detailed literature Treats drying in the context of the entire production process True of all process facilities where drying plays an important role, such as those in the chemical, pharmaceutical, plastics, and food industries, the purchase of improper industrial drying equipment can significantly affect a manufacturer's economic bottom line. With the guidance offered in this book, engineers will be able to confidently choose industrial drying equipment that increases profits, runs efficiently, and optimally suits their needs.

The five-volume series provides a comprehensive overview of all important aspects of drying technology like computational tools at different scales (Volume 1), modern experimental and analytical techniques (Volume 2), product quality and formulation (Volume 3), energy savings (Volume 4) and process intensification (Volume 5). Based on high-level cutting-edge results contributed by internationally recognized experts in the various treated fields, this book series is the ultimate reference in the area of industrial drying. Located at the intersection of the two main approaches in modern chemical engineering, product engineering and process systems engineering, the series aims at bringing theory into practice in order to improve the quality of high-value dried products, save energy, and cut the costs of drying processes. In Volume 1, diverse model types for the drying of products and the design of drying processes (short-cut methods, homogenized, pore network, and continuous thermo-mechanical approaches) are treated, along with computational fluid dynamics, population balances, and process systems simulation tools. Emphasis is put on scale transitions. Other Volumes and Sets: Volume 2 – Modern Drying Technology: Experimental Techniques Volume 2: Comprises experimental methods used in various industries and in research in order to design and control drying processes, measure moisture and moisture distributions, characterize particulate material and the internal micro-structure of dried products, and investigate the behavior of particle systems in drying equipment. Key topics include acoustic levitation, near-infrared spectral imaging, magnetic resonance imaging, X-ray tomography, and positron emission tracking. Volume 3 – Modern Drying Technology: Product Quality and Formulation Volume 3: Discusses how desired properties of foods, biomaterials, active pharmaceutical ingredients, and fragile aerogels can be preserved during drying, and how spray drying and spray fluidized bed processes can be used for particle formation and formulation. Methods for monitoring product quality, such as process analytical technology, and modeling tools, such as Monte Carlo simulations, discrete particle modeling and neural networks, are presented with real examples from industry and academia. Volume 4 – Modern Drying Technology: Energy Savings Volume 4: Deals with the reduction of energy demand in various drying processes and areas, highlighting the following topics: Energy analysis of dryers, efficient solid-liquid separation techniques, osmotic dehydration, heat pump assisted drying, zeolite usage, solar drying, drying and heat treatment for solid wood and other biomass sources, and sludge thermal processing. Volume 5 – Process Intensification Volume 5: Dedicated to process intensification by more efficient distribution and flow of the drying medium, foaming, controlled freezing, and the application of superheated steam, infrared radiation, microwaves, power ultrasound and pulsed electric fields. Process efficiency is treated in conjunction with the quality of sensitive products, such as foods, for a variety of hybrid and combined drying processes. Available in print as 5 Volume Set or as individual volumes. Buy the Set and SAV

The five-volume series provides a comprehensive overview of all important aspects of drying technology like computational tools at different scales (Volume 1), modern experimental and analytical techniques (Volume 2), product quality and formulation (Volume 3), energy savings (Volume 4) and process intensification (Volume 5). Based on high-level cutting-edge results contributed by internationally recognized experts in the various treated fields, this book series is the ultimate reference in the area of industrial drying. Located at the intersection of the two main approaches in modern chemical engineering, product engineering and process systems engineering, the series aims at bringing theory into practice in order to improve the quality of high-value dried products, save energy, and cut the costs of drying processes. Volume 2 comprises experimental methods used in various industries and in research in order to design and control drying processes, measure moisture and moisture distributions, characterize particulate material and the internal micro-structure of dried products, and investigate the behavior of particle systems in drying equipment. Key topics include acoustic levitation, near-infrared spectral imaging, magnetic resonance imaging, X-ray tomography, and positron emission tracking. Other Volumes and Sets: Volume 1 – Modern Drying Technology, Computational Tools at Different Scales Volume 1: Diverse model types for the drying of products and the design of drying processes (short-cut methods, homogenized, pore network, and continuous thermo-mechanical approaches) are treated, along with computational fluid dynamics, population balances, and process systems simulation tools. Emphasis is put on scale transitions. Volume 3 – Modern Drying Technology: Product Quality and Formulation Volume 3: Discusses how desired properties of foods, biomaterials, active pharmaceutical ingredients, and fragile aerogels can be preserved during drying, and how spray drying and spray fluidized bed processes can be used for particle formation and formulation. Methods for monitoring product quality, such as process analytical technology, and modeling tools, such as Monte Carlo simulations, discrete particle modeling and neural networks, are presented with real examples from industry and academia. Volume 4 – Modern Drying Technology: Energy Savings Volume 4: Deals with the reduction of energy demand in various drying processes and areas, highlighting the following topics: Energy analysis of dryers, efficient solid-liquid separation techniques, osmotic dehydration, heat pump assisted drying, zeolite usage, solar drying, drying and heat treatment for solid wood and other biomass sources, and sludge thermal processing. Volume 5 – Process Intensification Volume 5: Dedicated to process intensification by more efficient distribution and flow of the drying medium, foaming, controlled freezing, and the application of superheated steam, infrared radiation, microwaves, power ultrasound and pulsed electric fields. Process efficiency is treated in conjunction with the quality of sensitive products, such as foods, for a variety of hybrid and combined drying processes. Available in print as 5 Volume Set or as individual volumes. Buy the Set and SAVE