| Content
Safety
Introduction
Prepare for the job
Safety notices
Keep work area clean
Keep work area well ventilated
Use proper eye and face protection
Use lifting equipment safely
Use compressed air and air tools safely
Handle fuel safely
Store volatile and hazardous materials safely
Handle chemical products safely
Service electrical components safely
Dispose of waste materials safely
Specifications and general information
General specifications
Air intake and exhaust system specifications
Electrical specifications
Fuel system specifications
Cooling system specifications
Front cover, timing chain, and tensioner specifications
Cylinder head, cams, and valve train specifications
Tappet shim selection chart
Lubrication system specifications
Cylinder block, lower crankcase, and crankshaft specifications
Maintenance
Engine oil level
Change engine oil
Oil filter
Spark plugs
Theory of operation
General engine operation
Air intake, fuel, and exhaust
Cooling system
Front cover, timing chain, and tensioner
Cylinder head and valve train
Lubrication system
Cylinder block and lower crankcase
Tests and adjustments
Air intake and exhaust systems
Cooling system
Cylinder head, cams, and valve train
Lubrication system
Diagnostic troubleshooting
Troubleshooting
Repair
Air intake and exhaust systems
Electrical system
Fuel system
Cooling system
Front cover, timing chain, and tensioner
Cylinder head, cams, and valve train
Lubrication system
Cylinder block and lower crankcase
Tools and materials
Special tools
Required materials |
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