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Introduction
About the manual
Definition of terms
General cleaning instructions
How to use the manual
Illustrations
Symbols
Engine identification
Automotive engine specifications
Engine diagrams
Fuel pump dataplate (nameplate)
Non-automotive engine specifications
Troubleshooting
Cooling system repair
Beit tensioner
Coolant
Coolant system components and flow
Coolant system malfunctions
Cooling system specifications
Drive belt
Expansion plugs
Fan hub
Fan pulley
Thermostat
Water pump
Lubricating oil system repair
Diagnosing lubricating system malfunctions
Expansion plug
Flow diagrams - lubricating system
General information
High lubricating oil pressure
Low lubricating oil pressure
Lubricating oil cooler element and / or gasket
Lubricating oil leaks
Lubricating oil pan, suction tube and / or gaskets
Lubricating oil pressure regulator valve / spring
Lubricating oil pump
Lubrication for the power components
Lubrication for the turbocharger
Specifications - lubricating oil system
Air combustion system repair
Aftercooler amd gasket
Air crossover tube
Air system flow
Charge air cooler
Combustion air system
Combustion air system flow
Exhaust manifold and gaskets
Intake air and exhaust system specifications
Intake manifold cover and gasket
Turbocharger
Rotor assembly clearance
Turbocharger boost pressure specifications
Turbocharger wastegate actuator
Turbocharger wastegate actuator boost capsule
Turbocharger wastegate capsule
Turbocharger wastegate functional
Turbocharger wastegate valve assembly
Compressed air system repair
Air compressor
Air governor
Air governor and compressor unloader valve
Carbon buildup, air compressor
Compressed air system
Row diagrams - compressed air system
Gasket leaks, air compressor
Specifications - compressor air system
Fuel system repair
Air fuel control tube
Back leakage valve and sealing washer
Cold start timing advance system
External pump leaks
Fuel drain menifoki
Fuel filter
Fuel injection pump
Fuel shut off solenoid
Fuel shut off valve
Fuel system - service tools
Fuel system components and flow
Fuel system identification
Fuel system specifications
Fuel transfer pump
Fuel water separator / filter unit
General information - fuel systems
High pressure fuel line
Idle speed adjustment
Injector
KSB wiring harness
Low pressure fuel line
Fuel injection pump
Low pressure fuel line
Pressure relief valve
Shut down solenoid
Electrical system repair
Alternator
Battery checking
Battery terminal connections
Block water heater replacement
Service tools
Flow diagrams
General information
Intake manifold heater
Lubricating oil pressure switch
Oil pan heater
Specifications
Starting circuit
Temperature sensor
White smoke
Base engine components system repair
Base engine components
Camshaft and tappet
Camshaft gear
Connecting rod bearing
Connecting rods
Crankshaft gear
Cylinder bore deglaze
Cylinder head
Exhaust manifold
Expansion plug
Flywheel housing
Flywheel / ring gear
Front seal
Gear cover
Gear housing or gasket
Main bearing
Piston and rings
Piston pin
Rear seal
Rocker levers and push rods
Timing pin
Turbocharger
Valves
Vibration damper / crank pulley
Wear sleeve, rear crankshaft seal
Engine testing and run-in
Engine removal and installation
Specifications and torque values
Capscrew markings and torque values
Component specifications and torque values
Drive belt tension
Newton-meter to foot-pound conversion chart
Pipe plug torque values
Tap-drill chart - U.S. Customary and metric
Weight and measures - conversion factors
Component manufacturers
Additional service literature
Index |