| Content
General
Outline drawings
System flow
Engine serial number location
Main specifications
Tips on disassembling and reassembling
Service data
Maintenance service data
List of tightening torque
Basic and special tools
Special tools
Overhaul instructions
Determining overhaul timing
Testing compression pressure
Disassembling engine main parts
Disassembling and inspecting cylinder head and valve mechanism
Disassembling and inspecting flywheel
Disassembling and inspecting gear case, timing gear and camshaft
Disassembling and inspection crankcase, crankshaft and piston
Inspecting and repairing engine main parts
Inspecting and repairing cylinder head and valve mechanism
Inspecting and repairing flywheel
Inspecting and repairing timing gears and camshaft
Inspecting and repairing piston, connecting rod, crankshaft and crankcase
Reassembling engine main parts
Reassembling piston, connecting rod, crankshaft and crankcase
Reassembling timing gear and camshaft
Reassembling flywheel
Reassembling cylinder head and valve mechanism
Fuel system
Removing fuel system
Assembling fuel system
Installing fuel system
Lubrication system
Removing and inspecting lubrication system
Disassembling, inspecting and reassembling lubrication system
Installing lubrication system
Cooling system
Removing cooling system
Disassembling, inspecting and reassembling cooling system
Installing cooling system
Inlet and exhaust systems
Removing inlet and exhaust system
Disassembling, inspecting and reassembling inlet and exhaust
Installing inlet and exhaust system
Electrical system
Removing electrical system
Disassembling, inspecting and reassembling electrical system
Installing electrical system
Adjustment, break-in operation and performance test
Adjusting engine
Break-in operation
Performance test (JIS standard)
Troubleshooting
Electronic troubleshooting
Programming parameters
System configuration parameters
Troubleshooting without a diagnostic code
Troubleshooting with a diagnostic code
Troubleshooting with an event code
Diagnostic functional tests |
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