| Content
Introduction
General
External view
System flow diagrams
Engine serial number location
Main specifications
Tips on disassembling and reassembling
Service data
Maintenance service data
Tightening torque table
Regarding submission of parts for EPA exhaust gas regulation
Service tools
Determination of overhaul
Determining overhaul timing
Testing compression pressure
Disassembly of basic engine
Disassembling and inspecting cylinder head and valve mechanism
Disassembling and inspecting flywheel
Disassembling and inspecting damper, gear case, timing gear and camshaft
Disassembling and inspecting piston, connecting rod, crankshaft and crankcase
Inspection and repair of basic engine
Inspecting and repairing cylinder head and valve mechanism
Inspecting and repairing flywheel
Inspecting and repairing timing gear and camshaft
Inspecting and repairing piston, connecting rod, crankshaft and crankcase
Reassembly of basic engine
Reassembling piston, connecting rod, crankshaft and crankcase
Reassembling timing gear and camshaft
Reassembling flywheel
Reassembling cylinder head and valve mechanism
Fuel system
Removing fuel system
Disassembling, inspecting and reassembling fuel system
Installing fuel system
Lubrication system
Removing lubrication system
Disassembling, inspecting and reassembling lubrication system
Installing lubrication system
Cooling system
Removing cooling system
Disassembling, inspecting and reassembling cooling system
Installing cooling system
Inlet and exhaust systems
Removing turbocharger, inlet and exhaust systems
Disassembling, inspecting and reassembling inlet and exhaust systems
Installing turbocharger, inlet and exhaust systems
Electrical system
Removing electrical system
Disassembling, inspecting and reassembling electrical system
Installing electrical system
Adjustment and operation
Adjusting engine
Break-in operation
Performance test (JIS standard) |
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