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Service manual
General information
Dimensions
Specifications
Vehicle identification
Maintenance interval
Recommended fluids and lubricants
Jack-up points
Pin arrangement of diagnostic connector
Electric device general
How to read electrical wiring
Wiring harness
Wiring harness, components location
Power distribution
Fuse / relay
Electricity divide
Circuit
Engine
Starting / charging
Glow control unit
ECU (engine control unit - D20DTR EU-V)
ECU (engine control unit-GSLG23)
Diagnosis circuit
Chassis
TCU (6-A/T)
TCU (5-A/T)
TCCU
ABS / ESP
Electric
Air-bag (curtain air-bag)
Cluster
Power seat - driver
Power seat - passenger
Electric outside mirror
FRT seat warmer
STICS
RR wiper circuit
Power window circuit
Horn
Immobilizer circuit (D20DTR)
Cigar lighter / powfr outlet circuit
Sunroof circuit
Head lamp circuit
HLLD (head lamp level'g device) circuit
Tail lamp circuit
Turn signal / hazard lamp circuit
Trailer lamp circuit
Fog lamp circuit
Top / back-up lamp circuit
Interior lamp circuit
Auto dimming room mirror circut
Audio / clock circuit
Parking aid circuit
PTC heater (positive temperature coefficient)
FATC (full auto temp. Control) circuit
Air-con (manual) circuit
Engine general
Engine layout
Major components
Engine compartment layout
Caution when servicing the engine
Standard bolts specifications
Tightening torque
Coding and initialization
D20DTR engine assembly
General information
Specification
Tightening torque
Check and inspection
Guidelines on engine service
Overview and operating process
Belt layout
Vacuum pump
Engine mounting
Intake / exhaust manifold
Cylinder head cover and oil separator
Cylinder head
Chain and gear drive system
Oil pan
Dual mass flywheel and drive plate
Piston / crankshaft / cylinder block
Fuel system
General information
Specification
Maintenance and inspection
Cautions for di engine
Overview and operating process
Overview
System layout and operation
Intake system
General information
Specification
Inspection
Overview and operating process
Overview
Component
Input / output of intake system
Operating process
Engine exhaust system
General information
Troubleshooting
Cautions
Overview and operating process
Overview
Layout
Operating process
Turbocharger
General information
Specification
Inspection
Troubleshooting
Overview and operating process
System description of E-VGT (electric-variable geometry turbine)
Components
Input / output devices
Operating principles
Lubrication system
General information
Specification
Maintenance
Overview and operating process
System description
Functions of lubrication
Cooling system
General information
Specification
Inspection
Cautions
Overview and operating process
System description
Charging system
General information
Specification
Inspection
Overview and operating process
System description
Operating process
Circuit diagram
D20DTR pre-heating
General information
Specification
Overview and operating process
Overview
System operation
Starting system
General information
Specification
Troubleshooting
Overview and operating process
System description
Operating process
Cruise control system
Overview and operation process
Cruise control switch
How to operate cruise control switch
E-EGR system
General information
Specification
Overview and operating process
System description
Operating process
CDPF system
General information
Specification
Cautions
Overview and operating process
Overview
Component
Input / output devices
Post-injection and air mass control
Operating process
Electric circuit diagram
Engine control
General information
Engine data list
Overview and operatinf process
Major components
System operation
Engine assembly
General
Description and operation
G23d engine assembly
G23d engine structure
Diagnostic information and procedure
General diagnos
Fuel system
General
Fuel system specification
Overview and operationprocess
Fuel system
Engine intake system
General
Specifications
Engine exhaust system
General
Specification
Overview and operation process
Description and operation
Lubrication system
Overview and operation process
Oil circulation
Engine cooling system
General
General specifications
Fastener tightening specifications
Overview and operation process
Component locator
Description and operation
PWM (pulse width modulation) electric fan operation
Engine electric devices
General
Diagnostic information and procedure
Overview and operation process
description and operation
Cruise control system
Overview and operation process
Cruise control switch
How to operate cruise control switch
Engine control system
General
Engine data display table
Electric general
General
Locations of interior units and sensors
Location and compartment of interior switches
Switches, units and sensors in engine compartment
Electric components and layout
Diagnostic connector
Fuse and relay
General information
Cautions when working on electrical units
Overview and operating process
Overview
Fuse and relay mounting locatio
STICS
General
Overview
Specifications
Overview and operation process
Overview
Functions and specifications
Circuit diagram
Immobilizer system
Overview and operation process
Overview
Basic functions of immobilizer key(rekes function)
Other functions in system
Rekes operation logic
Circuit diagram
Cluster
General
Specifications
Overview and operating process
Descriptions of indicator display
Configuration
Warning lights and indicators
Self-diagnosis check
Buzzer output spec
Circuit diagram
Lamp
General
Specifications
Switch
General
Switch arrangement
Wiper and washer
Overview and operation process
System layout and function
Configuration (including rain sensor)
Wiper and washer related function and specification
Wiper and washer system related circuit diagram
Rain sensor
Overview and operation process
System layout and overview
Rain sensing operation
Rain sensor related circuit
Functions and specifications of rain sensing wiper
Operation mode of rain sensing wiper system
PAS
General
Component specifications
Cautions on parking aid system
Overview and operation process
System overview
Alarm interval
Troubleshooting of sensor
Circuit diagram
Audio system
Overview and installation
Audio system overview
MB 5 auto transmission
General information
Specifications
Tightening torque
Overview and operation process
Overview
Power flow
Circuit diagram
DSI 6 A/T
General
Features and specifications
Tightening torque
Shift pattern diagram
Overview and operating process
Overview
Features
Mode descriptions
Limp home mode
Electronic control system
Power flow
Manual transmission (5 M/T)
General
Overview and characteristics of manualtransmission
Specifications and tightening torque ofmanual transmission
Overview and operation process
Manual transmission system
Manual transmission (6 M/T)
General information
Specification
Special service tools
Tightening torque
Overview and operating process
Overview
Power flow
Shifting mechanism
TGS lever
Overview and operation process
Introduction
Functions of the selector lever
Mode switch
Parking lock system
Clutch
General
Clutch specifications
Tightening torque
Overview and operation process
Function and overview
Propeller shaft
General information
Specification
Tightening torque
Overview and operating process
Overview
Axle
General
Specifications of axle
Overview and operation process
Overview of axle
Transfer case
General
Overview
Specifications
Overview and operation process
Structure
System layout and operation
Locking hub system
Power flow
Suspension
General
Specifications of suspension
Wheel alignment
Brake system
General information
Specification
System overview
Troubleshooting
Air bleeding
Brake system check
Components
Overview and operating process
Overview
System layout
Parking brake
Hydraulic circuit
Circuit diagram of stop lamp
ESP and ABS
General
Sectional drawing
Specifications
Brake operation and noise
ESP system related precautions
Overview and operation process
Overview of ESP(electronic stabilityprogram) system
Components of ESP
Principle of ESP
Principle of BAS(brake assist system)
Principle ARP(active roll-over protection)
Principle of HDC(hill descent control)
Input and output diagram of ESP system
Hydraulic circuit diagram of ESP system
Hydraulic pressure for each ESP operatingrange
Hydraulic circuit of BAS (brake assistsystem)
Components of ABS system
Steering
General
Overview
Specifications
Overview and operation
System layout
Components
Wheel and tire
General information
Specifications
Trouble diagnosis
Inspection
Components
Overview and operating process
Overview
Abnormal tire symptom
Wheel balance
Air conditioner
Overview and operation process
System layout and components
Ventilation system
Air conditioner module and sensors
System diagram
Air bag
General
Overview (including curtain air bags)
Overview and operation process
Locations and related components
Air bag system operation process
Air bag module and related components
Seat
Overview and operation process
Composition of seat
Functions of seat
Components of seat belt
Circuit diagram
Sunroof
Overview and operation process
Components and locations
Operation and function
Body interior
Overview and operation process
Locations
Body exterior
Overview and operation process
Composition of body exterior
Body repair
General information
Dimensions
Jack-up points
Design changes for improving nvh performance |