| Contents
Introduction
Technical characteristics of the engine and its systems
Basic data for regulation and control
Engine design
Crank mechanism
Gas distribution mechanism
Lubrication system
Cooling system
Fuel supply system
Air intake and exhaust system
Crankcase ventilation system
Integrated microprocessor engine control system (KMPSUD)
Integrated engine management system operation
Integrated engine management system troubleshooting instruction
Troubleshooting procedure and technique
Diagnostic information output mode
Diagnostic information output mode request
The operation of the warning lamp when displaying fault codes
Diagnostic trouble codes
List of malfunctions in which the vehicle can move in standby modes
Engine maintenance
Maintenance types
Daily maintenance (EO)
First maintenance (TO-1)
Second maintenance (TO-2)
Seasonal maintenance (CO)
Maintenance features
Possible engine malfunctions and methods of their elimination
Engine repair
Removing the engine from the vehicle
Works performed on the left side of the vehicle
Work performed on the right side of the vehicle
Work performed at the front of the car
Work performed underneath the vehicle
Dismantling the engine
Repair of engine parts, components and assemblies
Cylinder block, pistons, connecting rods, intermediate shaft
Controlled parameters during the repair of the cylinder block, pistons, connecting rods and intermediate shaft
Crankshaft
Controlled parameters during crankshaft repair
Cylinder head, valve train and camshafts
Hydraulic tensioner
Water pump
Oil pump
Assembling the engine
Clutch
Clutch maintenance features
Possible clutch malfunctions and methods of their elimination
Clutch repair
Clutch assembly
Electrical equipment
Generator
Technical data
Design and operation
Installation order
Technical condition check
Possible malfunctions and methods of their elimination
Disassembly and assembly
Maintenance
Starter
Basic technical data
Design and operation
Terms of use
Maintenance
Possible malfunctions and solutions
Applications
Wiring diagrams of the elements of the engine control system ZMZ - 409.10
Dimensions of mating engine parts
Tightening torques for engine screw connections
Chemical map of fuels and lubricants and coolants used on the engine
Refueling tanks
The tool developed by JSC "ZMZ" and LLC "RusavtoGAZ"
Checking and adjusting valve timing |
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