| Contents
General
Vehicle model coding system
Equipment type codes list
Power train table
How to read this manual
Chassis number, vehicle identification number, engine number and name plate
Precautions for maintenance operation
General precautions
Handling of battery
Handling of sensors, relays and electronic control units
Handling precautions for electric circuits
Service precautions for alternators
Intermittent faults
Precautions for ARC welding
Precautions when repainting
Jacking up the vehicle
Diagnosis codes
Diagnosis codes
Reading and erasing the diagnosis code
Table of standard tightening torques
Tightening torques
Table of standard tightening torque
Engine
Specifications
Structure and operation
Exploded view
Valve mechanism
Cylinder head gasket
Water director
Connecting rod
Piston
Timing gears
Troubleshooting
On-vehicle inspection and adjustment
Measuring compression pressure
Inspection and adjustment of valve clearances
Engine removal and installation
Cylinder head
Piston and connecting rod, cylinder sleeve
Flywheel
Timing gears
Camshaft
Crankshaft and crankcase
Camshaft bushings
Lubrication
Specifications
Structure and operation
Lubrication system
Oil pump
Oil cooler and oil filter
Lubrication of engine components
Troubleshooting
On-vehicle inspection and adjustment
Oil filter replacement
Engine oil replacement
Oil pressure measurement
Oil pan and oil jets
Oil pump
Oil cooler and oil filter
Fuel and engine control
Specifications
Structure and operation
Fuel system (flow of fuel)
Engine control
Fuel filter
Water separator
Injection pump body
Governor
Feed pump
Automatic timer
Injection nozzle
Troubleshooting
On-vehicle inspection and adjustment
Inspection and adjustment of fuel injection timing
Inspecting and adjusting no-load minimum and maximum speeds
Air-bleeding of fuel system
Cleaning gauze filter
Fuel filter replacement
Fuel tank
Spare fuel tank
Fuel filter
Water separator
Engine control
Injection pump
Injection nozzle
Cooling
Specifications
Structure and operation
Cooling system (flow of coolant)
Thermostat
Water pump
Troubleshooting
On-vehicle inspection and adjustment
Coolant replacement and cleaning of cooling system
Air bleeding of cooling system
Air/gas leakage test
Inspection of belts
Disconnection and connection of hoses and pipes
Radiator
Cooling fan, belt and water pump
Thermostat and pressure cap
Intake and exhaust
Specifications
Structure and operation
Air cleaner
Turbocharger assembly
Exhaust brake system
Troubleshooting
On-vehicle inspection and adjustment
Measurement of turbo boost pressure
Inspection and adjustment of exhaust brake system
Air duct and air cleaner
Turbocharger
Intercooler
Intake manifold
Exhaust manifold
Exhaust pipe and muffler |
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