![]() | Content
Introduction
Engine installation requirements
Completeness and applicability
Technical data
Engine device
Cylinder block
Cylinder liners
Flywheel housing
Cylinder heads
Crankshaft
Torsional vibration damper
Flywheel
Connecting rod
Pistons
Inserts
Gas distribution mechanism
Aggregate drive
Lubrication system
Oil pump
Oil filters
Power system
High pressure fuel pump
Speed ??controller
Basic adjustments provided by the regulator design
The scheme of the speed regulator
Injection advance clutch
Fuel priming pump
Injector
Fuel filters
Aspiration
Turbocharger
Cooling system
Water pump
Water-oil radiator
Charge air cooler
Fan
Electrical equipment
Generator
Starter
Electric torch device
Air filter
Air brake compressor
Emergency stop mechanism
Stop solenoid
Sealing and marking
Operating materials
Fuel
Oils and lubricants
Coolants
Security requirements
Preparing to start, starting, running and stopping the engine
Preparing to start a new or overhauled engine
Preparing for start-up in daily operation
Starting the engine
Starting the engine with an electric torch
Engine monitoring
Stopping the engine
Possible malfunctions and methods of their elimination
Maintenance types
Daily maintenance (ETO)
Maintenance No. 1 (TO-1)
Maintenance No. 2 (TO-2)
Seasonal maintenance
Initial maintenance
Engine tuning
Adjusting the belt tension
Adjusting valve train clearances
Injection advance angle adjustment
Lubrication system maintenance
Checking the oil level
Oil change
Changing the filter elements of the oil filter
Flushing the centrifugal oil filter
Service of fuel equipment
Injector maintenance
Fuel injection pump service
Draining sediment from fuel filters
Flushing the coarse fuel filter
Changing elements of the fine fuel filter
Turbocharger service
Cooling system maintenance
Oil-water radiator service
Charge air cooler service
Maintenance of electrical equipment
Generator maintenance
Starter service
Electric torch device (EFU) maintenance 183
Air filter maintenance
Air brake system compressor service
Features of disassembly and assembly of the engine
Removing and installing cylinder heads
Tightening the nuts and tie bolts of the crankshaft bearing caps
Tightening the connecting rod bolts
Clutch
Safety requirements and warnings
Features of clutch operation
Clutch design and operation
Installing the clutch on the engine
Removing the clutch from the engine
Preparing the clutch for operation
Clutch maintenance
Possible clutch malfunctions and remedies
Transmission cut-off mechanism
General information and basic parameters
Device and principle of operation
Getting started
Mechanism maintenance
Possible malfunctions of the mechanism and how to eliminate them
Applications
Appendix 1 Tightening torques for main screw connections
Appendix 2 De-preservation of the engine
Appendix 3 Recommendations for long-term engine storage
Appendix 4 Engine disposal
Factory warranties and complaints procedure |