| Contents
Basic electrical diagrams
Operating instructions
Maintenance
Car care
Starting the engine using a booster battery
Vehicle towing
Jacking up the car
Maintenance - works
Cooling system - check
Brake system - check
Suspension and steering - check
Exhaust system - visual inspection
Gearbox - visual leak check
Replaceable air filter element - replace
EW and ES series gasoline vehicles
Specifications
General information
Timing belt - removal and installation
Accessory drive belt - removal and installation, tension adjustment
Cylinder head - removal and installation
Camshafts - removal and installation
Power block - removal and installation
Engine - disassembly and assembly
Diesel vehicles of the DW series
Specifications
General information
Compression - check
Ribbed belt of accessory drive - removal and installation
Timing belt - removal and installation
Cylinder head - removal and installation
Camshafts - removal and installation
Engine - disassembly and assembly
Balancing shafts - removal and installation
Engine - removal and installation
Cooling, ventilation and heating system
General description
Radiator - removal and installation
Water pump - removal and installation
Coolant - draining, filling and venting
Heater - removal and installation
Interior blower - removal and installation
Air conditioner - general information
Fuel injection system - gasoline engines
General information
Fuel injection system - general check
Intake manifold - removal and installation
ES9J4S engine intake manifold intake pipe - removal and installation
Power system - diesel engines
General information
Power system - check
High pressure fuel pump - removal and installation
Turbocharger - removal and installation
Preheat system - check
Vacuum pump - general information
Fuel system
General provisions
Fuel tank, fuel pump and fuel gauge sensor - removal and installation
Fuel filter - removal and installation
Fuel rail and fuel injectors - removal and installation
Fuel injectors - check
Soot prevention system - functioning
Additive reservoir and reservoir pump - removal and installation
Diesel temperature sensor - general information
Fuel filler flap - removal and installation
Fill cap sensor - general information
Exhaust system
General description
Exhaust manifold - removal and installation
Silencer intake pipes - removal and installation. Cars with ES9J4S petrol engine
Particulate filter - removal and installation
Diesel exhaust system sensors - general information
Exhaust gas recirculation - general information
Mechanical valve for exhaust gas recirculation - removing and installing
Ignition system
General description and precautions
Spark plugs - removal and installation
Ignition system - troubleshooting
Clutch
General description
Coupling - removal, installation and inspection
Clutch release fork and release bearing sleeve - removal and installation
Clutch drive - removal and installation
Clutch actuator - bleeding
Mechanical transmission
Specifications
General information
Gearbox - removal and installation
Gear shift mechanism - removal and installation
Transmission cover - removing and installing
Differential housing - removal and installation
Automatic transmission
Specifications
General information
Gearbox - removal and installation
Transmission oil - check level, change
Torque converter - removal and installation
Modulator - removal and installation
Transmission sensors - removal and installation
Radiator for transmission oil cooling - removing and installing
Braking system
Specifications
General description
Front brake caliper - removing and installing
Rear wheel brake caliper - removal and installation
Front wheel brake pads - removal and installation
Rear brake pads - removal and installation
Brake discs - check, removal and installation
Vacuum brake booster - removal and installation
Parking brake - adjustment
Brake system - fluid filling and bleeding
Additional car safety systems - general information
Suspension and steering
Specifications
Front suspension - general information
Shock absorber - removal, installation and bulkhead
Front wheel hub and hub bearing - removal and installation
Lower wishbone - removal and installation
Steering knuckle - removal and installation
Anti-roll bar - removing and installing
Rear suspension - general information
Rear axle cross member - removal and installation
Rear hub and hub bearing - removal and installation
Drive shafts - removal, installation and replacement
Steering - general information
Steering column - removal and installation
Steering gear - removal and installation
Tie rod - removal and installation
Body and interior trim
General description and precautions
Front bumper - removal and installation
Rear bumper - removal and installation
Front wing - removal and installation
Rear wing - removal and installation
Subframe - removal and installation
Front door - removal, disassembly, installation
Window regulator - removal and installation
Tailgate trim - removal and installation
Sliding door - removal and installation
Front seats - removal and installation
Gloves - removal and installation
Heater / air conditioner switch panel - removal and installation
Dashboard - removal and installation
Electrical system
General description
Battery - check
Starter - removal, disassembly, inspection and installation
Generator - check, remove and install
Lighting - removal and installation of bulbs
Front glass cleaner - removing and installing
Troubleshooting
Basic electrical diagrams |
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