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Content

Introduction

  • A few words about this manual
  • Introduction
  • Vehicle identification numbers
  • Feedback information
  • Acquisition of spare parts
  • Maintenance, tools and devices
  • Starting the engine with an additional power source
  • Lifting a car with a jack and towing
  • Working fluids and lubricants
  • Safety first!
  • Troubleshooting
Operation
  • Instruments and controls
  • Interior conditioning system
  • Maintenance
Vehicle adjustments and maintenance
  • Schedule of regular maintenance
  • Introduction
  • Adjustments - general information
  • Checking the level of working fluids
  • Checking tires and air pressure
  • Replacement of engine oil and filter
  • Checking and replacing the wiper blades
  • Check, maintain and charge the battery
  • Rearrangement of wheels
  • Seat belt inspection
  • Check and replace engine compartment hoses
  • Checking the engine cooling system
  • Checking and replacing the air filter
  • Checking the brake system
  • Check of a suspension bracket, a steering and anther of a semiaxis
  • Exhaust system check
  • Power system check
  • Replacement of the particle filter
  • Checking, adjusting and replacing the auxiliary drive belt
  • Brake fluid replacement
  • Checking and replacing spark plugs
  • Check and replacement of wires of spark plugs
  • Check and replace the crankcase ventilation valve
  • Maintenance of the engine cooling system (draining, rinsing and filling)
  • Replacing filter and automatic transmission fluid
Four-cylinder engines
  • General information
  • Possible repair procedures without removing the engine from the engine compartment
  • The top dead center of the piston of the first cylinder
  • Cylinder head cover - removal and installation
  • Intake manifold - removal, inspection and installation
  • Exhaust manifold - removal and installation
  • Timing belt cover and covers - removal, inspection and installation
  • Crankshaft front oil seal - replacement
  • Camshaft seal - replacement
  • Rockers and hydraulic lifters - removal, inspection and installation
  • Camshafts - removal, inspection and installation
  • Cylinder head - removal and installation
  • Crankcase - removal and installation
  • Oil pump - removal, inspection and installation
  • Drive clutch plate - removal and installation
  • Crankshaft rear crankshaft rear seal - replacement
  • Engine supports - checking and replacing
Engines V6 in volume 3,3 and 3,8 l
  • General information
  • Possible repair procedures without removing the engine from the engine compartment
  • The top dead center of the piston of the first cylinder
  • Cylinder head covers - removal and installation
  • Rockers and pushers - removal, check and installation
  • Intake manifold - removal and installation
  • Exhaust manifolds - removal and installation
  • Crankshaft pulley - removing and installing
  • Crankshaft front oil seal - replacement
  • Chain of drive timing - removal, inspection and installation
  • Hydrocompensators - removal, inspection and installation
  • Cylinder heads - removing and installing
  • Crankcase - removal and installation
  • Oil pump - removal, inspection and installation
  • Oil cooler - removal and installation
  • Drive clutch plate - removal and installation
  • Crankshaft rear crankshaft rear seal - replacement
  • Engine supports - checking and replacing
Engine overhaul procedures
  • General information - engine overhaul
  • Checking engine oil pressure
  • Compression check in cylinder
  • Diagnostic checks with a vacuum gauge
  • Alternative engine replacement
  • Engine removal - procedures and precautions
  • Engine - removal and installation
  • Engine overhauling - sequence of disassembly
  • Camshaft and bearings (models of cars equipped with engines 3,3 and 3,8 l) - removal, check and installation
  • Balancing shafts (models of cars equipped with 2.4 L engines) - removal, inspection and installation
  • Pistons / connecting rods - removal and installation
  • Crankshaft - removal and installation
  • Engine overhaul - assembly sequence
  • Engine starting and running-in period after engine overhaul
  • Analysis of the state of the engine bearings
  • General terms relating to the engine overhaul procedure
Cooling system, heater and air conditioning
  • General information
  • Coolant / antifreeze - general information
  • Thermostat - check and replace
  • Engine cooling fans and electric circuit - check and replace
  • Coolant expansion tank - removing and installing
  • Radiator - removal and installation
  • Water pump - check
  • Water Pump - replacement
  • Intake water line - removal and installation
  • Motor fan resistor / power supply and motor fan assembly - replacement
  • Heater core - replacement
  • Control panel for air conditioning and heater - removal and installation
  • Air conditioning and heating system - check and maintenance
  • Air conditioning compressor - removal and installation
  • Air handling system dryer-removing and installing
  • Condenser air conditioning / cooler working fluid automatic gearbox - removing and installing
  • Control valve - removal and installation
  • Rear air conditioning and heater housing - removing and installing
  • Air conditioning pressure sensor - removing and installing
Power and exhaust systems
  • General information
  • Fuel pressure relief procedure
  • Fuel pump / fuel pressure check
  • Fuel lines and fittings - general information
  • Fuel tank - removal and installation
  • Fuel tank cleaning and repair - general information
  • The fuel filter (only models of cars of 2003) - replacement
  • Fuel pump / fuel pressure regulator / fuel level sensor assembly - removing and installing
  • Fuel pressure regulator - replacement
  • Fuel pump / fuel level sensor assembly - component replacement
  • Air filter housing - removing and installing
  • Accelerator cable - removal and installation
  • Electronic distributed fuel injection (MPI) - general information
  • Fuel injection system - inspection
  • Throttle body - check, removal and installation
  • Fuel rail and injectors - removal and installation
  • Maintenance of the exhaust system - general information
Electric engine system
  • General information, precautions and disconnection of the negative battery terminal
  • Battery - emergency start of the engine from an additional power source
  • Battery - check, remove and install
  • Battery wires - replacement
  • Ignition system - general information and precautions
  • Ignition system - check
  • Ignition coil - replacement
  • Charge system - general information and precautions
  • Charge system - check
  • Generator - removal and installation
  • Start-up system - general information and precautions
  • Starter and chain check
  • Starter - removal and installation
Engine control and emission control systems
  • General information
  • On-board diagnostic system and DTCs
  • Battery temperature sensor - replacement
  • Camshaft position sensor - replacement
  • Crankshaft position sensor - replacement
  • Coolant temperature sensor - replacement
  • Intake air temperature sensor - replacement
  • Detonation sensor - replacement
  • Manifold absolute pressure sensor - replacement
  • Oxygen sensors - general information and replacement
  • Throttle position sensor - replacement
  • Sensor of selected gearbox mode and gearbox temperature sensors - replacement
  • Gearbox speed sensors - replacement
  • The electronic block of management of the engine and transmission - removal and installation
  • No-load system motor replacement
  • Catalytic converter - description, verification and replacement
  • Fuel vapor recovery system - general information and component replacement
  • Exhaust gas recirculation system - general information and component replacement
  • Crankcase ventilation system
Automatic transmission
  • General information
  • Diagnostics - general information
  • Drive shaft seals - replacement
  • Switching cable - removal, installation and adjustment
  • Shift selector lever lock (BTSI) - description, check and replacement of components
  • Electronic gearbox control unit (TCM) (2003-2005 models with four-cylinder engines) - removal and installation
  • Transmission oil cooler - removing and installing
  • Automatic gearbox - removal and installation
  • Overhaul of an automatic transmission - general information
Power shafts
  • Drive shafts - general information and verification
  • Drive shaft - removal and installation
  • Drive shaft replacement
Brake system
  • General information
  • Anti-lock braking system (ABS) - general information
  • Disc brake pads - replacement
  • Disc brake caliper - removal and installation
  • Brake disc - check, remove and install
  • Brake shoe pads - replacement
  • The working cylinder - removal and installation
  • Master cylinder - removal and installation
  • Pressure limiters - check and replace
  • Brake hoses and lines - check and replace
  • Braking system - pumping
  • Brake amplifier - checking, removing and installing
  • Parking brake shoes (car models equipped with rear disc brakes) - replacement
  • Stop light switch - check, replace and adjust
Suspension and steering
  • General Information
  • Bushings of stabilizers of cross-section stability (forward) - removal and installation
  • The rack in gathering (forward) - removal, check and installation
  • Rack / helical spring - replacement
  • Suspension levers - removal, inspection and installation
  • Ball bearings - replacement
  • Hub and bearing assembly (front) - removing and installing
  • Rotary fist - removing and installing
  • Stabilizer of lateral stability (rear) - removal and installation
  • Transverse reactive rod - removal and installation
  • Leaf spring supports - removal and installation
  • Leaf spring - removal and installation
  • Shock absorbers (rear) - removal and installation
  • Rear axle assembly - removal and installation
  • The hub and the bearing in gathering (back) - removal and installation
  • The subframe carrier plate - removal and installation
  • Steering wheel - removal and installation
  • The ends of the transverse steering rods - removal and installation
  • Steering column - removal and installation
  • Steering gear - removal and installation
  • Power steering pump - removal and installation
  • Power steering fluid cooler - removing and installing
  • Power steering system - pumping
  • Wheels and tires - general information
  • Adjusting the angles of installing the front wheels - general information
Body
  • General information
  • Body care
  • Vinyl facing - care
  • Interior upholstery and floor covering - care
  • Body repair - minor damage
  • Body repair - serious damage
  • Locks and awnings - maintenance
  • Windshield and fixed glass - replacement
  • Hood - removal, installation and adjustment
  • Hood retainer and cable - removal and installation
  • Radiator grille - removal and installation
  • Bumper covers - removal and installation
  • Front wing - removal and installation
  • Hood cover - removing and installing
  • Door trim panels - removal and installation
  • Door - removal and installation
  • Trunk doors rack - replacement
  • Lock, lock and door handle - removal and installation
  • Front door glass - removal and installation
  • Rear side window - removal and installation
  • Lifters - removal and installation
  • Mirrors - removal and installation
  • Top console - removal and installation
  • Panels of a steering column - removal and installation
  • Panels for facing the dashboard - removal and installation
  • Rear facing panels - removal and installation
  • Seats - removal and installation
Chassis electrical system
  • General information
  • Troubleshooting the electrical system - general information
  • Fuses and fusible links - general information
  • Breakers - general information and verification
  • Relay - general information
  • Multifunction switch - replacement
  • Ignition lock and lock cylinder - Replacement
  • Switches on the dashboard - replacement
  • Instrument panel - removal and installation
  • Wiper motor - replacement
  • Audio system and speakers - removal and installation
  • Antenna and wires are replacement
  • Rear window heating - inspection and repair
  • Headlight headlight housing - replacement
  • Headlight lamp - replacement
  • Headlights - adjustment
  • Lamp replacement
  • Acoustic signal - replacement
  • Sliding door servomotor - removal and installation
  • Rear-view mirrors with servo drive - general information
  • Cruise control system - general information
  • Electric window system - general information
  • Central locking - general information
  • Daylighting system - general information
  • Airbags - general information
  • Wiring diagrams - general information
Glossary