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TABLE OF CONTENTS
General Information
General servicing precautions
Notes on the Format of this Manual
About Angular Tightening
Main Data and Specifications
External View
Tightening Torque Specifications
Tightening Torques for Main Parts
Model and Identification Serial Numbers
Maintenance
Lubricating system
Fuel system
Cooling system
Valve clearance adjustment
Fuel injection timing
Recommended lubricating oil
Cylinder compression pressure
Engine repair kit
Engine I (Disassembly)
External view
Disassembly
Cylinder head ASM disassembly
Rocker arm shaft ASM disassembly
Piston and connecting rod disassembly
Engine II (Inspection and Repair)
Cylinder head
Valve guides
Valve seat insert
Valve springs
Rocker arm shaft, rocker arm
Camshaft
Inspection and repair (2) (Cylinder block) Cylinder block, cylinder liner
Pistons
Piston ring
Piston pins
Connecting rods
Crankshaft
Crankshaft and bearings
Front cover oil seal
Crankshaft rear oil seal
Engine III (Assembly)
Rocker arm shaft assembly
Cylinder head assembly
Piston and connecting rod assembly
Assembly
Timing gear train diagram
Lubricating System
Oil pump
Oil filter
Oil cooler
Cooling system
Water pump
Thermostat
Fuel System
Injection nozzle
Turbocharger
Turbocharger servicing
Troubleshooting
Construction
Disassembly
Cleaning
Inspection
Reassembly
Service standard
Engine Electrical
Starter
Alternator
Troubleshooting
Starting difficulties
Starter doesn't turn
Starter turns, but engine doesn't turn over
The engine turns and fuel reaches the injection pump, but it doesn't start
The engine turns, but doesn't turn
Fuel isn't supplied to the injection pump
Unstable idling rpm
Lack of power
Excessive fuel consumption
Excessive oil consumption
Overheating
White smoke in exhaust
Black smoke in exhaust
Low oil pressure
Engine sounds
Knocking
Gas leak sounds
Continuing sounds
Clanking sounds
Special Tools
Repair Standard |