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Content
General
Specifications
Vehicle model
VIN
Tightening torques of bolts and nuts
Engine
Appearance of CA6DF diesel engines
Main specification and data for diesel engine
Main technical specifications
Data for adjustment and operation
Fit and wear limits of main parts of diesel engine
Tightening torque of threaded fasteners for diesel engine
Adjusting parameters for injection pump
Technical methods for meeting the emission standard and cautions on operation
Main technical methods for meeting the emission standard
Cautions on operation of engines
Constructions of diesel engine
Suspension system and peripheral accessories setting
Lubricating system
Cooling system
Fuel system
Intake and exhaust system
Turbocharged and inter-cooled system
Electrical system
Cautions on operation diesel engines
Choice of diesel oil
Choice of lubricating oil
Choice of cooling water
Preparations before starting
Procedures of starting
Cautions on running
Cautions on stopping
Cautions on operating in winter
Maintenance requirements of diesel engine
Run-in of new diesel engine and technical maintenance
Working requirements of maintenance
Cautions on starting a new or overhauled engine
Cautions on assembly of diesel engine
Total technical requirement of assembly of whole machine
Assembly of cylinder liner
Assembly of crankshaft
Assembly of piston-connecting rod assy
Assembly of camshaft
Assembly of gear train
Assembly of cylinder head and value train
Assembly of flywheel
Assembly of crankshaft damper or front pulley
Assembly of peripheral accessory and adjustment of whole machine
Trouble and remedies
Difficult to start or failure of the engine to start
Failure of the engine to develop full power
Sudden stopping of the engine
Overspending of the engine
Abnormal noises in operation
Unstable running
Abnormal color of smoke
Overheating of the engine
Dilution of oil
Oil pressure too low
Mixing of oil and water
Turbocharger faults
Starters faults
Injector faults
Failure of injection pump
Failure of governor
Failure of air compressor
Increase of fuel consumption
Increase of oil consumption
Failure of the fire pre-heating device
Clutch
Replacement of brake fluid
Bleeding of clutch system
Master cylinder
Booster
Transmission
Product introduction
Special reminder
Transmission maintenance
Product identification
Maintenance data
Failure diagnosis and reason analysis
CA6T138 transmission disassembling and assembling
Propeller Shaft
General
Disassembly and assembly of the propeller shaft
Disassembly and reassembly of universal joint
Disassembly and assembly of center bearing
Front axle
General
Specifications
Service standards
Troubleshooting
Service procedure
Rear axle
Instruction of axle’s construct
Inspection and maintenance
Assembly and adjust
Use and maintenance
Resolve failure
Mark introducing
Suspension
Overview
Technical parameter
Disassembly
Reassembly
Front shock absorber assembly
Failure diagnosis of front suspension
Rear suspension
Failure diagnosis of rear suspension
Brake
General
Wheel brake
Valves
Body
General
Bumper
Front end trim
Instrument panel and floor consol
Headlining and interior trim
Door
Windshield glass and windows
Seat and seat belt |